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Documents & Manuals

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Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more

Work Order Templates

Pre-built workflows to keep your asset running smoothly.

Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
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Procedures

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Motion Industries
Applied Industrial Technologies
Electrical Brothers
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Parts

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Drive Motor
B2 Rollers
Tensioning System
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Genie Articulated Boom Lift Z62

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Maintenance Plans for Genie Articulated Boom Lift Model Z62

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1000 Hourly Drive Hub Oil Replacement

- Replace the Drive Hub Oil

Drive hub specifications require that this procedure be performed after the first 50 hours of operation

After the initial oil replacement, specifications require that this procedure be performed every 1000 hours

Replacing the drive hub oil is essential for good machine performance and service life. Failure to replace the drive hub oil may cause the machine to perform poorly and continued use may cause component damage

Drive Hubs:

1. Select the drive hub to be serviced. Drive the machine until one of the two plugs is at the lowest point

2. Remove the plugs and drain the oil into a suitable container

3. Drive the machine until one of the two plugs is at the highest point

4. Drive hubs with 2 plugs: Fill the hub until the oil level is even with the bottom of the lowest plug hole. Refer to Specifications, Hydraulic Specifications

Run this procedure

Initial 50 Hours Boom Lift Maintenance

Inspect the Tires, Wheels and Lug Nut Torque

Grease the Turntable Rotation Bearing and Rotate Gear

Check the Turntable Rotation Bearing Bolts

Replace the Drive Hub Oil

Replace the Hydraulic Filters

Sign off on the boom lift maintenance

Run this procedure

3 Monthly Safety Envelope And Circuits Maintenance

- Test the Safety Envelope and Circuits - S-100, S-105, S-120, S-125, S-100HD and S-120HD

Testing the machine safety envelope is critical to safe machine operation. If the boom is allowed to operate when a safety switch is not functioning correctly, the machine stability is compromised and may tip over

Note: Use the following chart to identify the description of each LCD screen control button used in this procedure

1. Start the engine from the ground controls

2. Raise the boom to approximately 60°

S-100, S-105 and S-100HD Models: Proceed to step 28

101 feet / 30.8 m Length Safety Switch, LSB2RS:

3. Extend the boom to more than 80 feet / 24.4 m

4. Push in the red Emergency Stop button to the off position

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50 Hourly Extendable Axles Lubrication

Warning: This procedure should be performed every 50 hours as per manufacturer specifications

Locate the grease fittings on the extendable axles covers

Grease fittings located?

Thoroughly pump grease into each grease fitting. When grease is pumped into each fitting, a hose directs this lubrication to the top or bottom wear pad

Grease pumped into each fitting?

Cycle the extending axles in and out

Axles cycled in and out?

Note: Genie recommends that the extending axles be cycled in and out at least once a week

Sign off on the axle lubrication

Run this procedure

1 Daily GM 3.0L Engine Maintanance

Clean radiator

Drain/clean LPG vaporizer

Clean/replace air cleaner element

Replace engine oil and filter

Replace fuel filter