

The Genie Articulated Boom Lift Z60 is a versatile aerial work platform designed for enhanced reach and maneuverability in various industrial applications. Known for its reliability and safety features, this boom lift is ideal for construction, maintenance, and warehousing tasks, ensuring efficient operation at height.
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Tensioning Guide
Belt-diagram
C-120 pulleys
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Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
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Motion Industries
Applied Industrial Technologies
Electrical Brothers
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Drive Motor
B2 Rollers
Tensioning System
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Genie Articulated Boom Lift Z60
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3 Monthly Alarm Package Test
- Test the Alarm Package (if equipped)
Note: The alarms and beacon will operate with the engine running or not running
1. Turn the key switch to ground control and pull out the red Emergency Stop button to the on position at both ground and platform controls
Z-80/60, S-80 XC, S-85 XC, S-100, S-105, S-120, S-125, S-100HD, S-120HD, SX-105 XC, SX-125 XC, SX-135 XC, SX-150, SX-180, Z-135/70 and ZX-135/70 Models:
Result: The alarm should sound twice. The flashing beacon should be on and flashing
All other models:
Result: The flashing beacon should be on and flashing
All Models:
2. Activate the boom down function, hold for a moment and then release it
3 Monthly Boom Angle Sensor Test
- Test the Primary Boom Angle Sensor - SX-105 XC, SX-125 XC, SX-135 XC, SX-150 and SX-180
A properly functioning primary boom angle sensor is essential to safe machine operation. The ECM at the ground controls (TCON) monitors the position and angle of the primary boom using the signal from the primary boom angle sensor
The primary boom angle sensor signal is used to control the ramping of the primary boom, limiting the speed of the primary boom to 2.3 feet / 0.7 meters per second
Note: The turntable level sensor must be tested before starting this procedure. Refer to Maintenance Procedures, Test the Turntable Level Sensor
Note: A digital level will be required to perform this procedure
Note: A kit is available through Genie Product Support (Genie part number 58351). This kit includes a digital level with a magnetic base and cable harnesses
Note: A properly calibrated digital level is essential to proper machine calibration. Refer to the manufactures calibration information
Note: Use the following chart to identify the description of each LCD screen control button used in this procedure
Note: Perform this procedure with the booms in the fully stowed position and the axles fully extended
2000 Hourly Free-Wheel Configuration Check
- Check the Free-wheel Configuration
Proper use of the free-wheel configuration is essential to safe machine operation. The free-wheel configuration is used primarily for towing. A machine configured to free-wheel without operator knowledge may cause death or serious injury and property damage
Models with 2 wheel steer will be referenced with Non-steer and steer wheels
Models with 4 wheel steer will be referenced with Circle-end and Square-end wheels
WARNING!
Collision hazard. Select a work site that is firm and level
NOTICE:
Component damage hazard. If the machine must be towed, do not exceed 2 mph / 3.2 km/h
Non-steer or Circle-end wheels:
1 Yearly Boom Extend/Retract Cables Inspection
- Inspect the Boom Extend/Retract Cables
Manufacturers specifications require that this procedure be performed by personnel that are competent in cable / wire rope inspection
Note: Additional or more frequent inspections may be required due to the following:
• exposed to hostile or corrosive environmental conditions
• boom is overloaded
• sustains a shock load
• electrical arcing
• unused for extended periods
The boom extend/retract cables are responsible for the extension and retraction of the boom tubes
100 Hourly GM .998L Engine Maintanance
- Check Coolant level
- Check Oil level
- Check for leaks Oil, fuel and coolant systems
- Replace engine oil and filter
- Drain/clean LPG vaporizer
- Check PCV valve
- Clean/replace air cleaner element
- Check timing belt
- Check electrical wiring for chafing or damage
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Digital Protractor
58377
O-ring Field Service Kit
49612
Digital Level Kit
58351
Digital Protractor
58377
O-ring Field Service Kit
49612
Digital Level Kit
58351
Digital Protractor
58377
O-ring Field Service Kit
49612
Digital Level Kit
58351
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