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Documents & Manuals

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Tensioning Guide
Belt-diagram
C-120 pulleys
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Work Order Templates

Pre-built workflows to keep your asset running smoothly.

Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
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Procedures

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Motion Industries
Applied Industrial Technologies
Electrical Brothers
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Parts

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Drive Motor
B2 Rollers
Tensioning System
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Genie Articulated Boom Lift Z60-249

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Maintenance Plans for Genie Articulated Boom Lift Model Z60-249

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3 Monthly Engine Maintenance

- Check and Adjust the Engine RPM

Note: These procedures do not apply to the following engine models. The engine RPM is controlled by the ECM and can only be adjusted by re-programming the ECM. If RPM or service is required, please contact Genie Product Support

GM Models: .998L • 3.0L

Continental Models: TME27

Ford Models: DSG-423 • MSG-425

Deutz Models: D 2.9 L4 • TD 2.9 L4 • D436 Li CN3

Perkins Models: 403F-11 • 404D-22T • 404F-22 • 404F-22T • 854F-34T

Note: Some procedures may require two people

Note: For engine RPM information refer to Specifications, Engine Specifications for your engine model

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2000 Hourly Engine Maintenance

- Perform Engine Maintenance

Required maintenance procedures and additional engine information are available in the manufacturer's manuals. Refer to Specifications, Engine Operator and Maintenance Manuals

Cummins Models:

• Cooling system - flush

• Valve clearance - check/adjust

GM .998L:

• Spark plug wires - replace

• Timing belt - replace

• Bolts, nuts and fasteners - check/tighten

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3 Monthly Exhaust System Check

- Check the Exhaust System

WARNING!

Bodily injury hazard. Do not inspect while the engine is running. Remove the key to secure from operation

CAUTION!

Burn hazard. Beware of hot engine components. Contact with hot engine components may result in severe burns

1. Be sure that all nuts and bolts are tight

2. Inspect all welds for cracks

3. Inspect for exhaust leaks; i.e., carbon buildup around seams and joints;

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1 Daily Cummins Engine Maintanance

- Replace Engine oil

- Replace Oil filter

- Adjust Valve lash clearance (initial, one-time interval with oil change)

- Inspect Air intake system

- Check Air cleaner restriction

- Replace Fuel filter

- Vent Fuel supply lines

- Vent Injection pump

- Check Cooling system;

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1 Yearly Platform Load Sense System Test

- Test the Platform Load Sense System - S-60 HC

Genie specifications require that this procedure be performed annually OR when the machine fails to lift the maximum rated load

Testing the platform overload system regularly is essential to safe machine operation. Continued use of an improperly operating platform overload system could result in the system not sensing an overloaded platform condition. Machine stability could be compromised resulting in the machine tipping over

Note: Be sure that no load sense system faults exist prior to performing this procedure

Note: On a properly functioning machine, the LEDs on both control modules, located next to the ground control box, should be off

1. Remove all weight, tools, accessories and equipment from the platform

Note: Failure to remove all weight, tools and accessories from the platform will result in an inaccurate test

2. Turn the key switch to ground control and pull out the red Emergency Stop button to the on position at both ground and platform controls

3. Start the engine from the ground controls

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