Genie Articulated Boom Lift Z-62/40

- Check for leaks Oil, fuel and coolant systems

- Replace engine oil and filter

- Clean/replace air cleaner element

- Check electrical wiring for chafing or damage

Required maintenance procedures and additional engine information are available in the manufacturer's manuals. Refer to Specifications, Engine Operator and Maintenance Manuals

• V-belt and tensioning pulley - replace

• Aftercooler core - clean/test

- Test the Alarm Package (if equipped)

Note: The alarms and beacon will operate with the engine running or not running

1. Turn the key switch to ground control and pull out the red Emergency Stop button to the on position at both ground and platform controls

Z-80/60, S-80 XC, S-85 XC, S-100, S-105, S-120, S-125, S-100HD, S-120HD, SX-105 XC, SX-125 XC, SX-135 XC, SX-150, SX-180, Z-135/70 and ZX-135/70 Models:

Result: The alarm should sound twice. The flashing beacon should be on and flashing

Result: The flashing beacon should be on and flashing

2. Activate the boom down function, hold for a moment and then release it

- Check the Extendable Axle - S-100, S-100HD, S-105, S-120, S-120HD and S-125

Maintaining the axle wear pads in good condition is essential to safe machine operation. Wear pads are placed on axle tube surfaces to provide a low friction, replaceable wear pad between moving parts. Improperly shimmed wear pads or continued use of worn out wear pads may result in component damage and unsafe operating conditions

1. Start the engine from the platform controls and extend the axles

3. Replace any wear pad if it is less than specification. If a wear pad is not less than specification, shim as necessary to obtain minimum clearance and no drag

4. Extend and retract the axles through the entire range of motion to check for tight spots that may cause binding or scraping of the axle tubes

Note: Always maintain squareness between the outer and inner axle tubes

Extendable axle wear pad Wear pad specifications : Minimum 0.4375 inch / 11.11 mm;

- Test the Platform Load Sense System - S-60 HC

Genie specifications require that this procedure be performed annually OR when the machine fails to lift the maximum rated load

Testing the platform overload system regularly is essential to safe machine operation. Continued use of an improperly operating platform overload system could result in the system not sensing an overloaded platform condition. Machine stability could be compromised resulting in the machine tipping over

Note: Be sure that no load sense system faults exist prior to performing this procedure

Note: On a properly functioning machine, the LEDs on both control modules, located next to the ground control box, should be off

1. Remove all weight, tools, accessories and equipment from the platform

Note: Failure to remove all weight, tools and accessories from the platform will result in an inaccurate test

2. Turn the key switch to ground control and pull out the red Emergency Stop button to the on position at both ground and platform controls

3. Start the engine from the ground controls