Genie Articulated Boom Lift Z-60/37 FE

- Inspect the Tires, Wheels and Lug Nut Torque

- Grease the Turntable Rotation Bearing and Rotate Gear

- Check the Turntable Rotation Bearing Bolts

- Replace the Hydraulic Filters;

- Test the Platform Self-leveling

1. At the ground controls, lower the boom to the stowed position

2. Activate function enable and adjust the platform to a level position

3. Raise and lower the primary boom through a full cycle

Result: The platform should remain level at all times to within +/-5 degrees;

- Test the Key Switches - ALC1000 Models

Proper key switch action and response is essential to safe machine operation. Failure of either key switch to function properly could cause a hazardous operating situation

This maintenance procedure applies to the following models: S-100, S-100HD, S-105, S-120, S-120HD, S-125, SX-105 XC, SX-125 XC, SX-135 XC, SX-150, SX-180, Z-80/60, Z-135/70 and Zx-135/70

There are two key switches on the machine - the Main key switch and the Bypass/Recovery key switch

The Main key switch controls machine operation from the ground or platform controls

When the Bypass/Recovery key switch is turned to the bypass position, the primary boom can be elevated with the axles retracted (if equipped with retractable axles). This feature of the machine is especially helpful for storage purposes or when loading the machine for transport

When the Bypass/Recovery key switch is turned and held to the recovery position, the emergency power unit turns on and starts a sequence to lower the platform

This feature of the machine is especially helpful if the operator in the platform cannot lower the boom, if the platform controls become inoperative or for returning the machine to a safe position when the safety switches have been tripped

Note: Perform this procedure on a firm, level surface with the machine in the stowed position

- Test the Drive Speed - Stowed Position

Note: Perform this procedure with the machine on a firm, level surface that is free of obstructions

Note: Perform this procedure with the machine in the stowed position

1. Create start and finish lines by marking two lines on the ground 40 feet / 12.2 m apart

2. Choose a point on the machine (i.e., contact patch of a tire) as a visual reference for use when crossing the start and finish lines

3. Bring the machine to top drive speed before reaching the start line. Begin timing when your reference point on the machine crosses the start line

4. Continue at full speed and note the time when the machine reference point crosses the finish line. Refer to Specifications, Drive Speed Specifications

- Test the Drive Speed - Raised or Extended Position

1. Create start and finish lines by marking two lines on the ground 40 feet / 12.2 m apart

- Test the Emergency Power System (excludes ALC-600 and ALC-1000 Models)

1. Turn the key switch to ground control and pull out the red Emergency Stop button to the on position at both the ground and platform controls

2. At the ground controls, break the security tie and lift the emergency power switch cover (if equipped)

3. Simultaneously hold the emergency power switch on and operate each boom function through a partial cycle

• Result: All boom functions operate

4. Close the emergency power switch cover and secure the cover with a security tie (if equipped)

5 Turn the key switch to platform controls

6. At the platform controls, break the security tie and lift the emergency power switch cover (if equipped). 7. Press down on the foot switch and simultaneously hold the emergency power switch on and operate each boom function through a partial cycle

• Result: All boom functions operate