The Genie Articulated Boom Lift Z-45/25J 4WD is a versatile and reliable aerial work platform designed for various industrial applications. With its exceptional reach and maneuverability, this boom lift ensures safety and efficiency on job sites, making it an essential asset for contractors and maintenance teams.

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Manual for Genie Articulated Boom Lift Z-45/25J 4WD

MAINTENANCE RESOURCES

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Documents & Manuals

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Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more

Work Order Templates

Pre-built workflows to keep your asset running smoothly.

Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more

Procedures

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Motion Industries
Applied Industrial Technologies
Electrical Brothers
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Parts

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Drive Motor
B2 Rollers
Tensioning System
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Genie Articulated Boom Lift Z-45/25J 4WD

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Maintenance Plans for Genie Articulated Boom Lift Model Z-45/25J 4WD

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3 Monthly Brake Configuration Check

- Confirm the Proper Brake Configuration

1. Locate the drive hub disconnect cap

2. Check each drive hub disconnect cap to be sure it is in the engaged position

- Test the Drive Brakes

WARNING!

Collision hazard. Be sure that the machine is not in free-wheel or partial free-wheel configuration

Refer to maintenance procedure, Confirm the Proper Brake Configuration

Note: Select a test area that is firm, level and free of obstructions

1. Mark a test line on the ground for reference

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1 Yearly Drive Hub Oil Level Inspection

- Check the Drive Hub Oil Level and Fastener Torque

Failure to maintain proper drive hub oil levels may cause the machine to perform poorly and continued use may cause component damage

Models with tires:

1. Drive the machine to rotate the hub until the plugs are located one on top and the other at 90 degrees

2. Remove the plug located at 90 degrees and check the oil level

Result: The oil level should be even with the bottom of the plug hole

3. If necessary, remove the top plug and add oil until the oil level is even with the bottom of the side plug hole. 4. Install the plug(s) into the drive hub

5. Check the torque of the drive hub mounting bolts. Refer to Specifications, Machine Torque Specifications

6. Repeat this procedure for each drive hub

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1 Daily GM .998L Engine Maintanance

- Check fan belt tension and damage

- Check radiator hoses and clamps

- Check intake manifold for vacuum leaks

- Check LPG system for leaks

- Clean radiator

- Check radiator hoses and clamps

- Replace engine oil and filter

- Drain/clean LPG vaporizer

- Check PCV valve

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1 Daily Kubota Engine Maintanance

- Check Fuel hoses and clamp bands

- Replace Engine oil , Z482

- Check Fan belt tension and damage

- Check Battery electrolyte level

- Check Spark plug

- Clean Air cleaner element (Replace the element after 6 times cleaning)

- Clean Fuel filter (element type)

- Replace Oil filter cartridge, Z482

- Replace Oil filter cartridge, D1105, WG972

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3 Monthly Boom Extend/Retract Cables Maintenance

- Inspect and Adjust the Boom Extend/Retract Cables

Genie specifications require that this procedure be performed quarterly for the first year of ownership or after the boom extend or retract cables have been replaced

After the first year this quarterly inspection is not required. Refer to the Annual Inspection procedure appropriate for your machine

Manufacturers specifications require that this procedure be performed by personnel that are competent in cable / wire rope inspection

Note: Additional or more frequent inspections may be required due to the following:

• exposed to hostile or corrosive environmental conditions

• boom is overloaded

• sustains a shock load

• electrical arcing

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