Genie Articulated Boom Lift Z-45/25 BE

- Check the Drive Hub Oil Level and Fastener Torque

Failure to maintain proper drive hub oil levels may cause the machine to perform poorly and continued use may cause component damage

1. Drive the machine to rotate the hub until the plugs are located one on top and the other at 90 degrees

2. Remove the plug located at 90 degrees and check the oil level

Result: The oil level should be even with the bottom of the plug hole

3. If necessary, remove the top plug and add oil until the oil level is even with the bottom of the side plug hole. 4. Install the plug(s) into the drive hub

5. Check the torque of the drive hub mounting bolts. Refer to Specifications, Machine Torque Specifications

6. Repeat this procedure for each drive hub

- Check the Free-wheel Configuration

Proper use of the free-wheel configuration is essential to safe machine operation. The free-wheel configuration is used primarily for towing. A machine configured to free-wheel without operator knowledge may cause death or serious injury and property damage

Models with 2 wheel steer will be referenced with Non-steer and steer wheels

Models with 4 wheel steer will be referenced with Circle-end and Square-end wheels

Collision hazard. Select a work site that is firm and level

Component damage hazard. If the machine must be towed, do not exceed 2 mph / 3.2 km/h

Non-steer or Circle-end wheels:

- Inspect the Calibration Decal - ALC-1000 Models

This maintenance procedure applies to the following models: S-100, S-105, S-120, S-125, S-100HD, S-120HD, SX-105 XC, SX-125 XC, SX-135 XC, SX-150, SX-180, Z-80/60, Z-135/70 and ZX-135/70

1. Turn the key switch to the off position and push in the red Emergency Stop button to the off position at the ground controls

2. Open the turntable cover on the ground controls side of the machine

4. Verify the ground control panel is equipped with the required calibration decal

• Result: The control box is equipped with the required decal and is legible and in good condition

Result: The control box is not equipped with the required decal, or is illegible or in poor condition. Remove the machine from service until the decal is replaced

Note: Contact your authorized Genie distributor or Genie if a replacement is required;

- Check for leaks Oil, fuel and coolant systems

- Clean Air filter discharge valve

- Test the Alarm Package (if equipped)

Note: The alarms and beacon will operate with the engine running or not running

1. Turn the key switch to ground control and pull out the red Emergency Stop button to the on position at both ground and platform controls

Z-80/60, S-80 XC, S-85 XC, S-100, S-105, S-120, S-125, S-100HD, S-120HD, SX-105 XC, SX-125 XC, SX-135 XC, SX-150, SX-180, Z-135/70 and ZX-135/70 Models:

Result: The alarm should sound twice. The flashing beacon should be on and flashing

Result: The flashing beacon should be on and flashing

2. Activate the boom down function, hold for a moment and then release it