Genie Articulated Boom Lift Z-45/25(J) IC

- Adjust Valve lash clearance (initial, one-time interval with oil change)

- Check Air cleaner restriction

- Check the Extendable Axle Wear Pads - S-100, S-105, S-120, S-125, S-100HD and S-120HD

Maintaining the axle wear pads in good condition is essential to safe machine operation. Wear pads are placed on axle tube surfaces to provide a low friction, replaceable wear pad between moving parts. Improperly shimmed wear pads or continued use of worn out wear pads may result in component damage and unsafe operating conditions

Note: Be sure that the axles are fully extended before attempting this procedure

Wear pad specifications Top, side and bottom wear pads : Minimum 0.437 inch/1.12 mm

2. Replace any wear pad if it is less than specification. If a wear pad is not less than specification, shim as necessary to obtain minimum clearance and no drag

Note: If the wear pads are still within specification

Refer to Repair Procedure in the appropriate Service and Repair Manual for your machine, How to Shim the Extendable Axles. Note: If any wear pads are replaced, refer to Repair Procedure in the appropriate Service and Repair Manual for your machine, Grease the Extendable Axles

3. Extend and retract the axles through the entire range of motion to check for tight spots that may cause binding or scraping of the axle tubes

- Check the Safety Envelope Limit Switches and Angle Sensor - S-60X, S-60XC and S-80X

Testing the safety envelope system regularly is essential to safe machine operation. Continued use of an improperly operating safety envelope could result in the system not restricting the range of motion. Machine stability could be compromised resulting in the machine tipping over

Note: Perform this procedure with the machine on a firm, level surface with all weight, tools and equipment removed from the platform

Note: Start this procedure with the boom fully retracted and in the stowed position

1. Turn the key switch to ground control and pull out the red Emergency Stop button to the on position

2. Start the engine from the ground controls

3. Turn and hold the function enable switch to the restricted maximum platform capacity and raise the primary boom until it is fully elevated

4. Extend the primary boom until it is fully extended

- Check fan belt tension and damage

- Check radiator hoses and clamps

- Check intake manifold for vacuum leaks

- Check radiator hoses and clamps

- Replace engine oil and filter

- Check / clean the oil cooler and cooling fins - Deutz D2011 and D436 Models

- Replace Engine oil and filter

- Check/adjust Valve clearance - Test/add Engine coolant

- Replace Fuel filter / separator;