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Genie Articulated Boom Lift Z-30N RJ

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Genie Articulated Boom Lift Z-30N RJ
Genie Articulated Boom Lift Z-30N RJ

The Genie Articulated Boom Lift Z-30N RJ is a versatile and reliable aerial work platform designed for efficient access in tight spaces. Manufactured by Genie, this boom lift offers exceptional maneuverability and performance, making it ideal for various industrial applications. Ensure optimal performance with regular maintenance and quality spare parts.

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Manual for Genie Articulated Boom Lift Z-30N RJ

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Documents

Documents & Manuals

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Work Orders

Work Order Templates

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Procedures

Procedures

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Parts

Parts

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Genie Articulated Boom Lift Z-30N RJ

Genie Articulated Boom Lift Z-30N RJ

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Maintenance Plans for Genie Articulated Boom Lift Model Z-30N RJ

Integrate maintenance plans directly into your work orders in MaintainX.

2000 Hourly Hydraulic Filters Replacement

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- Replace the Hydraulic Filters

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Perform this procedure more often if dusty conditions exist

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Replacement of the hydraulic filters is essential for good machine performance and service life. A dirty or clogged filter may cause the machine to perform poorly and continued use may cause component damage. Extremely dirty conditions may require that the filter be replaced more often

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Note: There are four types of hydraulic filters: tank return filter, medium pressure filter, high pressure filter and drive motor case drain filter. The quantity and type of filters) may vary by model

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CAUTION!

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Bodily injury hazard. Beware of hot oil. Contact with hot oil may cause severe burns

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Note: Perform this procedure with the engine off

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Hydraulic return filter:

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Note: The return filter may be mounted in the top of the hydraulic tank (internally) or outside of the tank (externally)

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3 Monthly Brake Configuration Check

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- Confirm the Proper Brake Configuration

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1. Locate the drive hub disconnect cap

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2. Check each drive hub disconnect cap to be sure it is in the engaged position

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- Test the Drive Brakes

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WARNING!

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Collision hazard. Be sure that the machine is not in free-wheel or partial free-wheel configuration

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Refer to maintenance procedure, Confirm the Proper Brake Configuration

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Note: Select a test area that is firm, level and free of obstructions

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1. Mark a test line on the ground for reference

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2000 Hourly Engine Maintenance

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- Perform Engine Maintenance

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Required maintenance procedures and additional engine information are available in the manufacturer's manuals. Refer to Specifications, Engine Operator and Maintenance Manuals

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Cummins Models:

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• Cooling system - flush

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• Valve clearance - check/adjust

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GM .998L:

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• Spark plug wires - replace

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• Timing belt - replace

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• Bolts, nuts and fasteners - check/tighten

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1 Yearly Dual Capacity And Platform Overload System Z-45 XC Test

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Warning: This procedure requires trained personnel with PPE!

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Perform this procedure with the boom fully retracted and in the stowed position and with the machine on a firm, level surface

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All weight, tools, accessories and equipment removed from the platform

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Key switch turned to ground control and red Emergency Stop button pulled out to the on position at both ground and platform controls

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Test weight of 600 lbs / 272kg placed in the center of the platform and secured

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Unrestricted range of motion indicator light is on at the ground controls

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Restricted range of motion light is on at the ground controls

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Primary boom fully extended and retracted

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Additional 100 lbs / 45kg added to the platform

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3 Monthly Engine Idle Select Test

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- Test the Engine Idle Select Operation - Engine Models

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Low idle (turtle symbol) allows the operator to control individual boom functions. Drive functions will operate at low idle on most models, but at reduced performance

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High idle (rabbit symbol) should be used for normal machine operation

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S-80 XC, S-85 XC, S-100, S-105, S-120, S-125, S-100HD, S-120HD, SX-105 XC, SX-125 XC, SX-135 XC, SX-150, SX-180, Z-80/60, Z-135/70 and 2x-135/70 Models:

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1. Turn the key switch to ground controls

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2. Pull out the red Emergency Stop button to the on position at both the ground and platform controls

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3. Start the engine from the ground controls

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4. Push and release the rpm select button until high rpm is selected (rabbit symbol)

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• Result: The engine should change to high idle

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Parts for Genie Articulated Boom Lift Z-30N RJ

Access the parts list for your equipment in MaintainX.

Part Name
Part Number

Digital Level Kit

58351

Digital Protractor

58377

O-ring Field Service Kit

49612

Digital Level Kit

58351

Digital Protractor

58377

O-ring Field Service Kit

49612

Digital Level Kit

58351

Digital Protractor

58377

O-ring Field Service Kit

49612

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