Genie Articulated Boom Lift Z-25/8

WARNING! Bodily injury hazard. Do not inspect while the engine is running. Remove the key to secure from operation

CAUTION! Burn hazard. Beware of hot engine components. Contact with hot engine components may result in severe burns

No exhaust leaks detected (i.e., no carbon buildup around seams and joints)

Sign off on the exhaust system check

- Inspect/drain Oil, fuel and coolant systems - check for leaks Fuel system filter/water separator

- Clean Air filter discharge valve

- Check / clean the oil cooler and cooling fins - Deutz D2011 and D436 Models

- Replace Engine oil and filter

- Check/adjust Valve clearance - Test/add Engine coolant

This maintenance procedure applies to the following models: S-100, S-100HD, S-105, S-120, S-120HD, S-125, SX-105 XC, SX-125 XC, SX-135 XC, SX-150, SX-180, Z-80/60, Z-135/70 and Zx-135/70

There are two key switches on the machine - the Main key switch and the Bypass/Recovery key switch

Note: Perform this procedure on a firm, level surface with the machine in the stowed position

Open the ground controls side turntable side cover

Pull out the red Emergency Stop button to the on position at both the ground and platform controls

At the ground controls, turn the bypass/recovery key switch to the run position

Turn the main key switch to ground control, start the engine and then turn the key switch to platform control

Check any machine function from the ground controls. The machine functions should not operate

Turn the main key switch to ground control

Required maintenance procedures and additional engine information are available in the manufacturer's manuals. Refer to Specifications, Engine Operator and Maintenance Manuals

• Valve clearance - check/adjust

• Bolts, nuts and fasteners - check/tighten

- Check the Turntable Rotation Bearing Bolts

Maintaining proper torque on the turntable bearing bolts is essential to safe machine operation

Improper bolt torque could result in an unsafe operating condition and component damage

Note: Access to the upper and lower turntable bearing bolts will vary depending on model

1. S Booms, Z-45 XC and Z-45/25 (J) IC, DC, Bi-Energy: Raise the (primary) boom and place a safety chock on the lift cylinder rod

Carefully lower the boom onto the lift cylinder safety chock OR support the boom assembly with a suitable lifting device

All other Z Booms: Raise the secondary boom and place a safety chock on the lift cylinder rods. Carefully lower the boom onto the lift cylinder safety chock OR support the boom assembly with a suitable lifting device

Crushing hazard. Keep hands away from the cylinder and all moving parts when lowering the boom