Turn manuals into instant answers
with your AI-powered assistantTurn manuals into instant answers
with your AI-powered assistant
Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
Access the parts list for your equipment in MaintainX.
Drive Motor
B2 Rollers
Tensioning System
+ 40 more
Genie Articulated Boom Lift S-80 XC
Create an account to install this asset package.
Integrate maintenance plans directly into your work orders in MaintainX.
100 Hourly GM .998L Engine Maintanance
- Check Coolant level
- Check Oil level
- Check for leaks Oil, fuel and coolant systems
- Replace engine oil and filter
- Drain/clean LPG vaporizer
- Check PCV valve
- Clean/replace air cleaner element
- Check timing belt
- Check electrical wiring for chafing or damage
3 Monthly Turntable Level Sensor Test
- Test the Turntable Level Sensor - Z-135/70, ZX-135/70, SX-105 XC, SX-125 XC, SX-135 XC, SX-150 and SX-180
A properly functioning level sensor (SCON) is essential to safe machine operation. The ECM at the ground controls (CON) monitors the position and angle of the machine using the signal from the level sensor. The level sensor signal is used to control the maximum working height of the primary and secondary booms
Note: A digital level will be required to perform this procedure
Note: A kit is available through Genie Product Support (Genie part number 58351). This kit includes a digital level with a magnetic base and cable harnesses
Note: A properly calibrated digital level is essential to proper machine calibration. Refer to the manufactures calibration information
Note: Use the following chart to identify the description of each LCD screen control button used in this procedure
Note: Perform this procedure with the booms in the fully stowed position and the axles fully extended
1. Place the machine on a firm surface that has a side slope greater than 2° (6.5 inches / 16.5 cm) but less than 5° (16 inches / 40.6 cm)
2. Place a digital level that has been calibrated to gravity on the X axis of the turntable
3 Monthly Alarm Package Test
Test the Alarm Package (if equipped). Note: The alarms and beacon will operate with the engine running or not running.
Turn the key switch to ground control and pull out the red Emergency Stop button to the on position at both ground and platform controls. Did the alarm sound twice and the flashing beacon turn on and flash?
Activate the boom down function, hold for a moment and then release it. Did the descent alarm sound when the down function is activated?
Turn the key switch to platform controls. Is the flashing beacon on and flashing?
Press down the foot switch. Activate the boom down function, hold for a moment and then release it. Did the descent alarm sound when the down function is activated?
Press down the foot switch. Move the drive control handle off center, hold for a moment and then release it. Move the drive control handle off center in the opposite direction, hold for a moment and then release it. Did the travel alarm sound when the drive control handle is moved off center in either direction?
Sign off on the alarm package test
1 Daily GM 3.0L Engine Maintanance
Clean radiator
Drain/clean LPG vaporizer
Clean/replace air cleaner element
Replace engine oil and filter
Replace fuel filter
Replace air filter
Replace distributor cap
Replace spark plug wires
Sign off on the daily engine maintenance
3 Monthly Boom Extend/Retract Cables Maintenance
- Inspect and Adjust the Boom Extend/Retract Cables
Genie specifications require that this procedure be performed quarterly for the first year of ownership or after the boom extend or retract cables have been replaced
After the first year this quarterly inspection is not required. Refer to the Annual Inspection procedure appropriate for your machine
Manufacturers specifications require that this procedure be performed by personnel that are competent in cable / wire rope inspection
Note: Additional or more frequent inspections may be required due to the following:
• exposed to hostile or corrosive environmental conditions
• boom is overloaded
• sustains a shock load
• electrical arcing
Access the parts list for your equipment in MaintainX.
Digital Level Kit
58351
Digital Protractor
58377
O-ring Field Service Kit
49612
Digital Level Kit
58351
Digital Protractor
58377
O-ring Field Service Kit
49612
Digital Level Kit
58351
Digital Protractor
58377
O-ring Field Service Kit
49612
MaintainX CoPilot is your expert colleague, on call 24/7, helping your team find the answers they need to keep equipment running.
Reduce Unplanned Downtime
Ensure your team follows consistent procedures to minimize equipment failures and costly delays.
Maximize Asset Availability
Keep your assets running longer and more reliably, with standardized maintenance workflows from OEM manuals.
Lower Maintenance Costs
Turn any technician into an expert to streamline operations, maintain more assets, and reduce overall costs.
Thousands of companies manage their assets with MaintainX