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Genie Articulated Boom Lift S-80 HF

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Genie Articulated Boom Lift S-80 HF
Genie Articulated Boom Lift S-80 HF

The Genie Articulated Boom Lift S-80 HF is a versatile and powerful aerial work platform designed for high-reach applications. Known for its exceptional maneuverability and robust construction, this model is ideal for construction, maintenance, and industrial tasks, ensuring safety and efficiency in challenging environments.

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Manual for Genie Articulated Boom Lift S-80 HF

MAINTENANCE RESOURCES

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Documents

Documents & Manuals

Find all the essential guides in one place.

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Work Orders

Work Order Templates

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Procedures

Procedures

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Parts

Parts

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Genie Articulated Boom Lift S-80 HF

Genie Articulated Boom Lift S-80 HF

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Maintenance Plans for Genie Articulated Boom Lift Model S-80 HF

Integrate maintenance plans directly into your work orders in MaintainX.

3 Monthly Drive Speed Test

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- Test the Drive Speed - Stowed Position

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Note: Perform this procedure with the machine on a firm, level surface that is free of obstructions

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Note: Perform this procedure with the machine in the stowed position

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1. Create start and finish lines by marking two lines on the ground 40 feet / 12.2 m apart

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2. Choose a point on the machine (i.e., contact patch of a tire) as a visual reference for use when crossing the start and finish lines

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3. Bring the machine to top drive speed before reaching the start line. Begin timing when your reference point on the machine crosses the start line

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4. Continue at full speed and note the time when the machine reference point crosses the finish line. Refer to Specifications, Drive Speed Specifications

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- Test the Drive Speed - Raised or Extended Position

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1. Create start and finish lines by marking two lines on the ground 40 feet / 12.2 m apart

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3 Monthly Boom Lift Maintenance

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- Check for Open Bulletins and Owner Registration

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1. Locate the serial number plate or label on your machine and document your Genie machine serial number (exactly as its displayed on the serial plate or label)

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2. Confirm that Genie has the current machine owner information on file by contacting our warranty department at 1-800-536-1800 or use the link included in this procedure to download and complete a New Owner Registration Form

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3. Using the link provided, check for current bulletins for your machine(s);

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50 Hourly Track Tension and Fastener Torque Check

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Track assembly cleaned of any dirt, rocks, clay, etc.

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Tracks chocked at one end of the machine to prevent rolling

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Lifting jack of ample capacity (20,000 Ibs / 10,000 kg) centered under the drive chassis between the tracks

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Machine lifted until the tracks are off the ground and jack stands placed under the drive chassis for support

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Visual inspection of the section of track under the bogey wheels performed

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Gap between the bogey wheels and the inside surface of the track

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Tensioner jam nut and idler axle bolts on both sides of the tensioner wheel loosened and tensioner nut tightened until there is between 0.75 - 1 inch / 1.9 - 2.5 cm of gap

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NOTICE! Component damage hazard. Do not over tighten the track. Over tightening the track will cause the machine to lose power during operation

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Jam nut tightened

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3 Monthly Calibration Decal Inspection

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This maintenance procedure applies to the following models: S-100, S-105, S-120, S-125, S-100HD, S-120HD, SX-105 XC, SX-125 XC, SX-135 XC, SX-150, SX-180, Z-80/60, Z-135/70 and ZX-135/70

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Turn the key switch to the off position and push in the red Emergency Stop button to the off position at the ground controls

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Open the turntable cover on the ground controls side of the machine

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Open the ground control box

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Verify the ground control panel is equipped with the required calibration decal

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Condition of the calibration decal

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Note: Contact your authorized Genie distributor or Genie if a replacement is required

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Sign off on the calibration decal inspection

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3 Monthly Ground Control Override Test

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- Test the Ground Control Override

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A properly functioning ground control override is essential to safe machine operation. The ground control override function is intended to allow ground personnel to operate the machine from the ground controls whether or not the Emergency Stop button on the platform controls is in the on or off position

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This function is particularly useful if the operator at the platform controls cannot return the boom to the stowed position

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1. Push in the platform red Emergency Stop button to the off position

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2. Turn the key switch to ground controls

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3. Pull out the red Emergency Stop button to the on position at the ground controls

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4. From the ground controls, operate each boom function through a partial cycle

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• Result: All boom functions should operate

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5. From the platform, activate the foot switch and operate each boom function

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Parts for Genie Articulated Boom Lift S-80 HF

Access the parts list for your equipment in MaintainX.

Part Name
Part Number

Digital Protractor

58377

O-ring Field Service Kit

49612

Digital Level Kit

58351

Digital Protractor

58377

O-ring Field Service Kit

49612

Digital Level Kit

58351

Digital Protractor

58377

O-ring Field Service Kit

49612

Digital Level Kit

58351

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