Genie Articulated Boom Lift S-60 X

- Test the Alarm Package (if equipped)

Note: The alarms and beacon will operate with the engine running or not running

1. Turn the key switch to ground control and pull out the red Emergency Stop button to the on position at both ground and platform controls

Z-80/60, S-80 XC, S-85 XC, S-100, S-105, S-120, S-125, S-100HD, S-120HD, SX-105 XC, SX-125 XC, SX-135 XC, SX-150, SX-180, Z-135/70 and ZX-135/70 Models:

Result: The alarm should sound twice. The flashing beacon should be on and flashing

Result: The flashing beacon should be on and flashing

2. Activate the boom down function, hold for a moment and then release it

Warning: This procedure requires trained personnel with PPE!

A properly functioning secondary boom angle sensor is essential to safe machine operation.

The ECM at the ground controls (TCON) monitors the position and angle of the secondary boom using the signal from the secondary boom angle sensor.

The secondary boom angle sensor signal is used to control the ramping of the secondary boom.

Note: The turntable level sensor must be tested before starting this procedure.

Note: A digital level will be required to perform this procedure.

Note: A kit is available through Genie Product Support (Genie part number 58351). This kit includes a digital level with a magnetic base and cable harnesses.

Note: A properly calibrated digital level is essential to proper machine calibration.

Note: Use the following chart to identify the description of each LCD screen control button used in this procedure.

- Check the Turntable Rotation Bearing Bolts

Maintaining proper torque on the turntable bearing bolts is essential to safe machine operation

Improper bolt torque could result in an unsafe operating condition and component damage

Note: Access to the upper and lower turntable bearing bolts will vary depending on model

1. S Booms, Z-45 XC and Z-45/25 (J) IC, DC, Bi-Energy: Raise the (primary) boom and place a safety chock on the lift cylinder rod

Carefully lower the boom onto the lift cylinder safety chock OR support the boom assembly with a suitable lifting device

All other Z Booms: Raise the secondary boom and place a safety chock on the lift cylinder rods. Carefully lower the boom onto the lift cylinder safety chock OR support the boom assembly with a suitable lifting device

Crushing hazard. Keep hands away from the cylinder and all moving parts when lowering the boom

Start this procedure with the machine in the fully stowed position

Turn the key switch to platform control and pull out the red Emergency Stop button to the on position at both the ground and platform controls

Start the engine from the platform controls (Engine powered models only)

Move the yellow bumper at the bottom of the platform 4 inches/10 cm in any direction

Activate each function control handle or toggle switch. All boom, drive and steer functions should operate

Extend the primary boom approximately 3 ft / 1 m

Move the yellow bumper at the bottom of the platform 4 inches/10 cm in any direction

Activate each function control handle or toggle switch. No boom, drive or steer functions should operate

Activate and hold the aircraft protection override switch

This maintenance procedure applies to the following models: S-100, S-105, S-120, S-125, S-100HD, S-120HD, SX-105 XC, SX-125 XC, SX-135 XC, SX-150, SX-180, Z-80/60, Z-135/70 and ZX-135/70

Turn the key switch to the off position and push in the red Emergency Stop button to the off position at the ground controls

Open the turntable cover on the ground controls side of the machine

Verify the ground control panel is equipped with the required calibration decal

Condition of the calibration decal

Note: Contact your authorized Genie distributor or Genie if a replacement is required

Sign off on the calibration decal inspection