Genie Articulated Boom Lift S-60 J

Warning: This procedure requires trained personnel with PPE!

Ensure the turntable level sensor and secondary boom angle sensor have been tested before starting this procedure.

A digital level will be required to perform this procedure.

Perform this procedure with the machine on a firm, level surface with the booms in the fully stowed position and the axles fully extended.

Turn the key switch to ground control and pull out the red Emergency Stop button to the on position at both ground and platform controls.

Start the engine from the ground controls.

Press the enter or previous button on the LCD screen until PRIMARY BOOM ANGLE TO GRAVITY DEGREES is displayed.

Place a digital level that has been calibrated to gravity on top of the primary boom.

Raise the primary boom while watching the display screen.

Inspect the Tires, Wheels and Lug Nut Torque

Grease the Turntable Rotation Bearing and Rotate Gear

Check the Turntable Rotation Bearing Bolts

Sign off on the boom lift maintenance

Warning: This procedure requires trained personnel with PPE!

A properly functioning secondary boom angle sensor is essential to safe machine operation.

The ECM at the ground controls (TCON) monitors the position and angle of the secondary boom using the signal from the secondary boom angle sensor.

The secondary boom angle sensor signal is used to control the ramping of the secondary boom.

The turntable level sensor must be tested before starting this procedure.

A digital level will be required to perform this procedure.

A kit is available through Genie Product Support (Genie part number 58351). This kit includes a digital level with a magnetic base and cable harnesses.

A properly calibrated digital level is essential to proper machine calibration.

Use the following chart to identify the description of each LCD screen control button used in this procedure.

Warning: This procedure must be performed by personnel competent in cable/wire rope inspection.

Note: If cables pass inspection and are not replaced, they must be inspected every 3 years until all boom cables have been replaced.

Note: Additional or more frequent inspections may be required due to hostile or corrosive environmental conditions, boom overload, shock load, electrical arcing, or extended periods of disuse.

The boom extend and retract cables are responsible for the extension and retraction of the boom tubes. Inspection and replacement of these cables, when required, is essential to good machine performance and safe operation.

The boom extend and retract functions should operate smoothly and be free of hesitation, jerking, and unusual noise.

Remove the boom extend and retract cables.

Inspect the sheaves for broken or damaged sheaves, unusual or excessive wear, all fasteners in place and secure, secure bearings, and excessive wear in bearings.

Inspect the cables for frayed or broken wire strands, kinks or crushed cables, corrosion, paint or foreign materials on the cable, and split or cracked cable ends.

Number of broken wires in one rope lay.