Genie Articulated Boom Lift S-60 DC

Contact with electrically charged circuits could result in death or serious injury. Remove all rings, watches and other jewelry

Bodily injury hazard. Batteries contain acid. Avoid spilling or contacting battery acid

Neutralize battery acid spills with baking soda and water

Note: Fully charge the batteries and allow the batteries to rest 24 hours before performing this procedure to allow the battery cells to equalize

Bodily injury hazard. Do not inspect while the engine is running. Remove the key to secure from operation

Burn hazard. Beware of hot engine components. Contact with hot engine components may result in severe burns

1. Be sure that all nuts and bolts are tight

2. Inspect all welds for cracks

3. Inspect for exhaust leaks; i.e., carbon buildup around seams and joints;

- Check and Adjust the Engine RPM

Note: These procedures do not apply to the following engine models. The engine RPM is controlled by the ECM and can only be adjusted by re-programming the ECM. If RPM or service is required, please contact Genie Product Support

Deutz Models: D 2.9 L4 • TD 2.9 L4 • D436 Li CN3

Perkins Models: 403F-11 • 404D-22T • 404F-22 • 404F-22T • 854F-34T

Note: Some procedures may require two people

Note: For engine RPM information refer to Specifications, Engine Specifications for your engine model

- Grease the Turntable Rotation Bearing and Rotate Gear

Perform this procedure more often if dusty conditions exist and when operating the machine in high temperature environments

Frequent application of lubrication to the turntable bearing and rotate gear is essential to good machine performance and service life. Continued use of an improperly greased bearing and gear will result in component damage

1. Locate the grease fitting for the turntable rotate bearing

2. Pump grease into the turntable rotation bearing. Rotate the turntable in increments of 4 to 5 inches / 10 to 13 cm at a time and repeat this step until the entire bearing has been greased

3. Models with Drive Gear: Apply grease to each tooth of the drive gear, located under the turntable

Models with Worm Drive Gear: Grease each tooth on the outside of the turntable rotation bearing

1. Locate the 2 grease fittings on top of the worm drive housing

- Grease the Steer Axle Wheel Bearings, All 2WD Models (except S-60, S-65, Z-60 DC/FE and Z-62)

Perform this procedure more often if dusty conditions exist

Maintaining the steer axle wheel bearings is essential for safe machine operation and service life. Operating the machine with loose or worn wheel bearings may cause an unsafe operating condition and continued use may result in component damage. Extremely wet or dirty conditions or regular steam cleaning and pressure washing of the machine may require that this procedure be performed more often

1. Loosen the wheel lug nuts. Do not remove them

2. Block the non-steer wheels, then center a lifting jack under the steer axle

3. Raise the machine 6 inches / 15 cm and place blocks under the drive chassis for support

4. Remove the lug nuts. Remove the tire and wheel assembly

5. Check for wheel bearing wear by attempting to move the wheel hub side to side, then up and down

• Result: There should be no side to side or up and down movement