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Flowserve

Flowserve Pump MK3 HSI 4×3-8

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Flowserve Pump MK3 HSI 4×3-8
Flowserve Pump MK3 HSI 4×3-8

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PDF MANUAL

Manual for Flowserve Pump MK3 HSI 4×3-8

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Flowserve Pump MK3 HSI 4×3-8

Flowserve Pump MK3 HSI 4×3-8

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Maintenance Plans for Flowserve Pump Model MK3 HSI 4×3-8

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6 Weekly Bearing Housing Oil Change

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Oil Bath Lubrication Intervals

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Record the bearing housing operating temperature

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Is the operating temperature between 80-94°C (175-200°F)?

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Is the external housing temperature below 82°C (180°F)?

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Oil Specifications and Precautions

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Ensure oil meets the following specifications

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Is the oil a quality mineral oil with rust and oxidation inhibitors (e.g., Mobil DTE heavy/medium or equivalent)?

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Oil Change Procedure

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Clean the area around the vent plug [6521] at the top of the bearing housing

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3 Monthly Bearing Housing Oil Change

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Oil Bath Lubrication

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Verify operating conditions

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Record external housing temperature

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Record bearing temperature

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Verify oil specifications

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Select recommended lubricant

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Clean and remove vent plug [6521]

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Pour oil into bearing housing

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Fill constant level oiler bottle

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Packing Gland Adjustment

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Maintenance schedule

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Ensure visible leakage and concentric alignment of the gland follower

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Check for leakage from the packing gland when starting the pump

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Ensure the packing is not too loose to prevent air suction

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Allow leakage to flow freely after the pump is primed

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Gradually and evenly tighten packing gland nuts until leakage is reduced to a trickle

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Ensure not to shut off all the leakage

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Introduce water into tap 5 for packing lubrication at pressure 69 to 103 kPa

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Adjust gland to give a flow rate of 20 to 30 drops per minute for clean fluid

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Bearing Housing Cleaning

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Regreasable Bearing Housing Cleaning

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Ensure the following contaminants are not present in the bearing housing

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Drain the oil from the bearing housing

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Send the drained oil for analysis

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Determine and correct the cause if oil is contaminated

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Ensure the work area is clean and free from dust, dirt, oil, grease

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Use only clean materials and tools

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Use non-flammable, non-contaminated cleaning fluids that comply with plant safety and environmental guidelines

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6 Weekly Bearing Re-Lubrication

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Regreasable Bearings - Lubrication Intervals

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Is the grease lubrication option specified?

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Measure the bearing housing operating temperature

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Is the bearing housing operating temperature within the specified range (80-94°C)?

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Relubrication Process

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Stop the pump and lock the motor

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Remove the coupling guard

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Remove the pipe plug from bearing locations

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Enter the relubrication amount for Group 2 inboard bearing (cm³)

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