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Flowserve

Flowserve Pump MK3 HSI 3×1.5-10

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Flowserve Pump MK3 HSI 3×1.5-10
Flowserve Pump MK3 HSI 3×1.5-10

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PDF MANUAL

Manual for Flowserve Pump MK3 HSI 3×1.5-10

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Flowserve Pump MK3 HSI 3×1.5-10

Flowserve Pump MK3 HSI 3×1.5-10

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Maintenance Plans for Flowserve Pump Model MK3 HSI 3×1.5-10

Integrate maintenance plans directly into your work orders in MaintainX.

6 Weekly Bearing Re-Lubrication

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Pre-Lubrication Checks

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Record the current bearing housing operating temperature

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Is the operating temperature between 80-94°C (175-200°F)?

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Is the external housing temperature below 94°C (200°F)?

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Lubrication Process

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Stop the pump and lock the motor

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Remove the coupling guard

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Remove the pipe plug from bearing locations

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Apply 17 cm³ (1.0 in.³) of grease to Group 2 inboard bearing

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6 Monthly Bearing Re-Lubrication

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Pre-Lubrication Safety Measures

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Stop the pump and lock the motor

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Remove the coupling guard

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Lubrication Process

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Is the bearing housing operating temperature under 71°C (160°F)?

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Is the external housing temperature below 94°C (200°F)?

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Remove the pipe plug from both bearing locations

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Enter the relubrication amount for Group 2 inboard bearing (cm³)

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Enter the relubrication amount for Group 2 outboard bearing (cm³)

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Packing Gland Adjustment

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6.1 Maintenance schedule

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Is there visible leakage from the packing gland when starting the pump?

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Is the gland follower concentrically aligned?

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Is the packing gland leakage reduced to a trickle after tightening the nuts?

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Is the leakage flow rate adjusted to 20 to 30 drops per minute for clean fluid?

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Is the regulated flow rate adjusted to 0.06 to 0.13 l/s for abrasive applications?

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Enter the pressure introduced into tap 5 for packing lubrication (kPa)

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Is the pressure introduced into tap 5 between 69 to 103 kPa?

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Bearing Inspection

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6.1 Maintenance schedule

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Confirm satisfactory operation by checking the following

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Record the surface temperature at the bearings

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Is the surface temperature within the acceptable range? (Oil bath: 82°C, Oil mist: 82°C, Grease: 94°C)

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Is the bearing temperature below the maximum exposure limit of 105°C?

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Ensure overload prevention measures are in place

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Perform routine vibration monitoring

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Is the environment dirty or dusty?

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Remove dirt from areas around close clearances, bearing housings, and motors if necessary

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3 Monthly Pump Shaft Rotation

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2.4 Storage

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Store the pump in a clean, dry location away from vibration.

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Leave flange covers in place to keep dirt and other foreign material out of pump casing.

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Turn the pump shaft at regular intervals to prevent brinelling of the bearings and the seal faces from sticking.

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Is the pump stored for less than 6 months?

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Consult Flowserve for preservative actions if storage period exceeds 6 months.

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Ensure protection of the pump after unpacking.

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Has oil been added to the bearing housing?

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Use inhibitor oils and greases if units are idle for extended periods after addition of lubricants.

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