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Doosan

Doosan Dual Fuel Engine GC20SC-5

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Doosan Dual Fuel Engine GC20SC-5
Doosan Dual Fuel Engine GC20SC-5

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PDF MANUAL

Manual for Doosan Dual Fuel Engine GC20SC-5

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Procedures

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Doosan Dual Fuel Engine GC20SC-5

Doosan Dual Fuel Engine GC20SC-5

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Maintenance Plans for Doosan Dual Fuel Engine Model GC20SC-5

Integrate maintenance plans directly into your work orders in MaintainX.

500 Hourly/3 Monthly Engine Maintenance

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1. Inspect Vacuum Lines and Fittings

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• Visually inspect vacuum lines and fittings for physical damage such as brittleness, cracks and kinks. Repair/replace as required.

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• Solvent or oil damage may cause vacuum lines tobecome soft, resulting in a collapsed line while the engine is running.

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• If abnormally soft lines are detected, replace as necessary.

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2. Inspect Electrical System

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• Check for loose, dirty or damaged connectors and wires on the harness including: fuel lock-off, TMAP sensor, O2 sensors, electronic throttle, control relays, fuel trim valves, crank position sensor, and cam position sensor.

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• Repair and/or replace as necessary.

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3. Inspect isolation mounts on engine control module for cracks and wear; replace as necessary.

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1 Daily Engine Maintenance

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Start the engine and allow it to reach operating temperatures

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Turn the engine off

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Inspect the entire engine for oil and/or coolant leaks

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Report any necessary repairs

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Verify foot pedal travel is smooth without sticking

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Check for MIL lamp test at key-on

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Does MIL lamp remain illuminated?

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Report any fault codes

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Sign off on the daily engine maintenance

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Engine Oil And Filter Replacement

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!CAUTION: Prolonged and repeated contact with mineral oil will result in the removal of natural fats from the skin, leading to dryness, irritation and dermatitis.

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In addition, used engine oil contains potentially harmful contaminants which may cause skin cancer. Exercise caution in order to minimize the length and frequency of contact of your skin to used oil.

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In order to preserve the environment, used oil and used oil filter must be disposed of only at designated disposal sites.

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1. Drain engine oil.

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1) Remove the oil filler cap.

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2) Remove the oil drain plug, and drain the oil into a container.

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2. Replace oil filter.

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1) Remove the oil filter.

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2) Check and clean the oil filter installation surface.

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1 Daily Engine Coolant Maintenance

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The items below are a general guideline for system checks. Refer to the engine manufacturer’s specific recommendations for proper procedures.

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Engine is off and cold

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WARNING: Never remove the pressure cap on a hot engine.

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The coolant level is equal to the “COLD” mark on the coolant recovery tank.

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Is the system low on coolant?

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If the system is low, add approved coolant to the specified level.

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Sign off on the daily engine coolant maintenance

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Engine Inspection

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Inspect Air/Fuel Valve Mixer Assembly

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LP mixer inspected as per Chapter 5

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Inspect for Intake Leaks

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Intake throttle assembly and intake manifold inspected for looseness and leaks

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Repairs done for intake leaks

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Inspect Throttle Assembly

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Throttle assembly motor housing inspected for coking, cracks, and missing cover retaining clips

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Repairs and replacements done for throttle assembly

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Sign off on the engine inspection

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Parts for Doosan Dual Fuel Engine GC20SC-5

Access the parts list for your equipment in MaintainX.

Part Name
Part Number

Kit

EEVPV311A

Adapter

YA8661

Valeo

A403795

Mico/K1 Sealed

D187478

Crankshaft Front Oil Seal Installer

09214-32000

Kit

EEVPV311A

Adapter

YA8661

Valeo

A403795

Mico/K1 Sealed

D187478

Crankshaft Front Oil Seal Installer

09214-32000

Kit

EEVPV311A

Adapter

YA8661

Valeo

A403795

Mico/K1 Sealed

D187478

Crankshaft Front Oil Seal Installer

09214-32000

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