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Donaldson Donaldson Cartridge Dust Collector DWS 4-1 DWS 4-1

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Donaldson Donaldson Cartridge Dust Collector DWS 4-1 DWS 4-1
Donaldson Donaldson Cartridge Dust Collector DWS 4-1 DWS 4-1

The Donaldson Cartridge Dust Collector DWS 4-1 is an efficient industrial dust collection system designed to improve air quality and enhance workplace safety. This model features advanced filtration technology, ensuring effective dust removal for various applications, making it a reliable choice for manufacturers seeking optimal performance.

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Manual for Donaldson Donaldson Cartridge Dust Collector DWS 4-1 DWS 4-1

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Parts

Parts

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Donaldson Donaldson Cartridge Dust Collector DWS 4-1 DWS 4-1

Donaldson Donaldson Cartridge Dust Collector DWS 4-1 DWS 4-1

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Maintenance Plans for Donaldson Donaldson Cartridge Dust Collector DWS 4-1 Model DWS 4-1

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Sprinkler Replacement

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Sprinkler systems place a large quantity of water in the dust collector when activated. Provide adequate drainage to remove water. Excess water weight can cause the leg structure to collapse.

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Optional fire control sprinklers are available for all models operating under negative pressure. Donaldson Torit supplied sprinklers require a minimum of 15 psig water pressure to each module. The volume of water discharged per sprinkler head is 20 gallons per minute.

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Consult with local authorities when installing fire control systems on dust collection equipment.

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1. Open the front access doors to access the sprinkler tap located in the dirty-air plenum.

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2. Apply pipe sealant to the threads of the pipe reducer located on the sprinkler assembly.

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3. Thread the sprinkler assembly onto the 1-inch diameter sprinkler tap.

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4. Tighten securely.;

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IEC Control Panel Inspection

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IEC Control Panel with Programmable Logic Control

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This control panel contains a safety disconnect switch, blower motor control, pulse control functions, and a Magnehelic gauge. The Programmable Logic Control, PLC, provides features such as sequential start-up, staggered aftershift cleaning, and troubleshooting capabilities.

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Blower Control Functions

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1. This control panel includes magnetic starters with a low-voltage control circuit.

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2. The blower motor ON/OFF buttons are located on the control panel cover. A red blower motor RUNNING light is also provided.

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3. Sequential start-up is provided for all DWS 4- and DWS 6-2, 3, and 4 modules. This allows a delay between starting each blower motor and reduces undesirable overload current at start-up.

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4. The control panel has troubleshooting capabilities. If a blower motor shuts down due to a failure, such as an overload, the panel will flash the red RUNNING light quickly. The two amber lights, CLEANING and AFTERSHIFT CLEANING, will also flash indicating which circuit tripped the alarm.

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For example: The overload on motor protector #3 is tripped. The red RUNNING light will flash quickly and the two amber lights, CLEANING and AFTERSHIFT CLEANING, will flash three times, then pause and repeat. This indicates that motor protector #3 has been tripped. The lights will continue to flash until the alarm is serviced.

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5. Thermal overload relays and circuit breakers are provided for the motor circuit and fuses for the low voltage circuit. Standard voltages available are 208/230/460/575/60 Hz/3 phase.

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Magnehelic Gauge Replacement

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Warning: This procedure requires trained personnel with PPE!

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Choose a location for mounting

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Pressure ports on the back of the gauge plugged

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1/8-inch NPT male adapter installed into the low-pressure port

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Mounting bracket attached using three #6-32 x 1/4-inch screws

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Gauge and bracket assembly mounted to the supporting structure using three self-drilling screws

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Gauge zeroed and maintained as directed in the manufacturer’s operating and maintenance instructions

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Sign off on the Magnehelic Gauge Replacement

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Chamber Silencer and Acoustic Curtain Replacement

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Acoustic Curtain for Power Module

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1. Install the acoustic curtain to the front of the power module by aligning the acoustic curtain holes with the non-louvre door holes and secure with nylon Christmas Tree clips.

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Chamber Silencer

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Electrical work must be performed by a qualified electrician and comply with all applicable national and local codes.

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Turn power off and lock out electrical power sources before performing service or maintenance work.

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Do not install in classified hazardous atmospheres without an enclosure rated for the application.

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Install chamber silencer after the motors are wired and rotation checked.

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Install the silencer to the top of the power module using the hardware supplied.;

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IEC Control Panel Replacement

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Warning: Electrical work must be performed by a qualified electrician and comply with all applicable national and local codes.

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Turn power off and lock out electrical power sources before performing service or maintenance work.

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Do not install in classified hazardous atmospheres without an enclosure rated for the application.

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Mount the control panel in a convenient, accessible location.

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Connect tubing to the low-pressure barbed fitting located on the control panel, to the barb fittings on the rear of the power module marked Low.

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Wire the control panel to the motor and solenoid valves as shown in Optional IEC Control Panel Motor Wiring Diagram and Optional IEC Control Panel to Solenoid Valves Wiring Diagram.

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Turn the blower motor on, then off, to check for proper rotation by referencing the rotation arrow located on the motor’s mounting plate.

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To reverse rotation with a three-phase power supply: Turn electrical power off at the source and switch any two leads on the output side of the blower-motor starter.

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Connect the compressed-air supply following the instructions in Compressed Air Installation.

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Parts for Donaldson Donaldson Cartridge Dust Collector DWS 4-1 DWS 4-1

Access the parts list for your equipment in MaintainX.

Part Name
Part Number

Ultra-Web SS

P199610-016-436

Ultra-Web NL SS W/ White Silicone Gasket

P033334-016-436

Ultra-Web

P191889-016-436

Ultra-Web W/ EPDM Gasket

P031424-016-436

Cellulex

P199411-016-340

Ultra-Web SS

P199610-016-436

Ultra-Web NL SS W/ White Silicone Gasket

P033334-016-436

Ultra-Web

P191889-016-436

Ultra-Web W/ EPDM Gasket

P031424-016-436

Cellulex

P199411-016-340

Ultra-Web SS

P199610-016-436

Ultra-Web NL SS W/ White Silicone Gasket

P033334-016-436

Ultra-Web

P191889-016-436

Ultra-Web W/ EPDM Gasket

P031424-016-436

Cellulex

P199411-016-340

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