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Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
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Drive Motor
B2 Rollers
Tensioning System
+ 40 more
Komatsu Forklift Trucks FG15ST-16
Create an account to install this asset package.
Integrate maintenance plans directly into your work orders in MaintainX.
100 Hourly Mast Inspection
12. MASTS E-MS SERIES LIMITED FREE LIFT 2-STAGE MAST
After each 100 hours of lift truck operation, and in addition to the daily inspection:
1. Inspect and lubricate the full length of the chains with SAE 40 wt. oil or Bowman Heavy Load Red Grease.
CAUTION: The chains must be coated with a film of lubricant at all times.
E-MD SERIES FULL FREE LIFT 2-STAGE MAST
After each 100 hours of lift truck operation, and in addition tothe daily inspection:
1. Inspect and lubricate the full length of the chains with SAE 40 wt. oil or Bowman Heavy Load Red Grease.
CAUTION: The chains must be coated with a film of lubricant at all times.
E-MT SERIES FULL FREE LIFT 3-STAGE MAST
Drive Axle Maintenance
7.2 PERIODIC INSPECTION AND MAINTENANCE CHECK POINTS
7.2.1 DIFFERENTIAL
1. Abnormal noise when traveling
2. Oil level in differential casing
3. Dirt or stain with oil (see “DIFFERENTIAL TORQUES AND SEALS” on page 7-19 for checking oil level and replacing).
4. Oil leakage from differential casing
7.2.2 FRONT AXLE
1. Deformation, cracks or scratches: Visual check on and around the frame and mounting bolt or welded area
2. Looseness of mounting bolt: Tightening torque ofmounting bolt
1 Daily Mast Inspection
12. MASTS E-MS SERIES LIMITED FREE LIFT 2-STAGE MAST
Perform the following at the beginning of each work shift:
1. Extend the carriage a few inches off the ground and make sure the chains are under equal tension. Refer to Section 5.6-3 for chain adjustment.
2. Extend the mast to its fullest height to make sure the mast rails and carriage extend freely without binding.
3. While the mast is extended, inspect the upright rails for proper lubrication. Refer to Section 2.4-3 for rail lubrication.
4. Make sure the internal reeving hoses (if equipped) travel evenly in the hose guides. Adjust the hose ends if required. Tighten the fittings making sure they do not twist.
E-MD SERIES FULL FREE LIFT 2-STAGE MAST
Perform the following at the beginning of each work shift:
1. Extend the carriage a few inches off the ground and make sure the chains are under equal tension. Refer to Section 5.6-3 and 5.6-4 for chain adjustment.
Hydraulic System Maintenance
10.2 PERIODIC INSPECTION AND MAINTENANCE CHECK POINTS
10.2.1 HYDRAULIC TANK
1. Oil leakage
2. Oil level amount
Check with oil level gauge and add oil if necessary. (Also check for oil contamination)
3. Cleaning of strainer
4. Replacement of line filter
10.2.2 PIPING
1. Cracks, scratches, deterioration or twist of piping
Torque Converter Maintenance
5.1.3 TORQUE CONVERTER ASSEMBLY
See drawing of “TORQUE CONVERTER ASSEMBLY” on page 5-4 for structure, which consists of following elements.
• Torque Converter Circuit;
• Gear Pump
• Housing
• Power Joint (Input Plate, Turbine Hub)
• Oil Filter
• Relief Valve (Main, Torque Converter Inlet Port, Lubrication)
• Strainer Assembly
Access the parts list for your equipment in MaintainX.
Shim
200524
Shim .010 in. (.25 mm)
205198
Shim .031 in. (.79 mm)
205199
Shim .062 in. (1.57 mm)
205196
Shim .092 in. (2.36 mm)
205197
Shim
200524
Shim .010 in. (.25 mm)
205198
Shim .031 in. (.79 mm)
205199
Shim .062 in. (1.57 mm)
205196
Shim .092 in. (2.36 mm)
205197
Shim
200524
Shim .010 in. (.25 mm)
205198
Shim .031 in. (.79 mm)
205199
Shim .062 in. (1.57 mm)
205196
Shim .092 in. (2.36 mm)
205197
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