

The Komatsu Forklift Truck FD30T-16 is a robust industrial asset designed for efficient material handling. Known for its reliability and performance, this forklift model excels in various warehouse and construction applications, ensuring optimal productivity and safety in demanding environments.
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Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
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Drive Motor
B2 Rollers
Tensioning System
+ 40 more

Komatsu Forklift Trucks FD30T-16
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Integrate maintenance plans directly into your work orders in MaintainX.
100 Hourly Mast Inspection
12. MASTS E-MS SERIES LIMITED FREE LIFT 2-STAGE MAST
After each 100 hours of lift truck operation, and in addition to the daily inspection:
1. Inspect and lubricate the full length of the chains with SAE 40 wt. oil or Bowman Heavy Load Red Grease.
CAUTION: The chains must be coated with a film of lubricant at all times.
E-MD SERIES FULL FREE LIFT 2-STAGE MAST
After each 100 hours of lift truck operation, and in addition tothe daily inspection:
1. Inspect and lubricate the full length of the chains with SAE 40 wt. oil or Bowman Heavy Load Red Grease.
CAUTION: The chains must be coated with a film of lubricant at all times.
E-MT SERIES FULL FREE LIFT 3-STAGE MAST
1 Daily Mast Inspection
12. MASTS E-MS SERIES LIMITED FREE LIFT 2-STAGE MAST
Perform the following at the beginning of each work shift:
1. Extend the carriage a few inches off the ground and make sure the chains are under equal tension. Refer to Section 5.6-3 for chain adjustment.
2. Extend the mast to its fullest height to make sure the mast rails and carriage extend freely without binding.
3. While the mast is extended, inspect the upright rails for proper lubrication. Refer to Section 2.4-3 for rail lubrication.
4. Make sure the internal reeving hoses (if equipped) travel evenly in the hose guides. Adjust the hose ends if required. Tighten the fittings making sure they do not twist.
E-MD SERIES FULL FREE LIFT 2-STAGE MAST
Perform the following at the beginning of each work shift:
1. Extend the carriage a few inches off the ground and make sure the chains are under equal tension. Refer to Section 5.6-3 and 5.6-4 for chain adjustment.
Wheel Brake Maintenance
9.2 PERIODIC INSPECTION AND MAINTENANCE CHECK POINTS
9.2.1 TRAVELING BRAKE
1. Brake pedal
a. Pedal height (stroke)
b. Play
2. Braking efficiency
Select dry and even surface road, drive at full speed and stop abruptly to check the following:
a. Pulling of steering wheel
b. Dragging of brakes
Hydraulic System Maintenance
10.2 PERIODIC INSPECTION AND MAINTENANCE CHECK POINTS
10.2.1 HYDRAULIC TANK
1. Oil leakage
2. Oil level amount
Check with oil level gauge and add oil if necessary. (Also check for oil contamination)
3. Cleaning of strainer
4. Replacement of line filter
10.2.2 PIPING
1. Cracks, scratches, deterioration or twist of piping
500 Hourly Mast Inspection
12. MASTS E-MS SERIES LIMITED FREE LIFT 2-STAGE MAST
After each 500 hours of lift truck operation, and in addition to the Daily and 100 Hour Inspection:
1. Each pair of load rollers on the uprights and carriage should be shimmed so that a total side to side clearance no greater than 1/16 in. (1.5 mm) occurs at the tightest point throughout the travel of the member. Pry between the upright and load roller so that the opposite load roller is tight against the upright.
Measure the clearance for the pair of rollers at XXX shown. See Figure 10a.
2. Check the chains for wear and stretch. Refer to Section 5.6-1 for complete chain inspection.
E-MD SERIES FULL FREE LIFT 2-STAGE MAST
After each 500 hours of lift truck operation, and in addition to the Daily and 100 Hour Inspection:
1. Each pair of load rollers on the uprights and carriage should be shimmed so that a total side to side clearance no greater than 1/16 in. (1.5 mm) occurs at the tightest point throughout the travel of the member. Pry between the upright and load roller so that the opposite load roller is tight against the upright.
Measure the clearance for the pair of rollers at XXX shown. See Figure 16.
Access the parts list for your equipment in MaintainX.
Shim .062 in. (1.57 mm)
205196
Shim
200524
Shim .092 in. (2.36 mm)
205197
Shim .031 in. (.79 mm)
205199
Shim .010 in. (.25 mm)
205198
Shim .062 in. (1.57 mm)
205196
Shim
200524
Shim .092 in. (2.36 mm)
205197
Shim .031 in. (.79 mm)
205199
Shim .010 in. (.25 mm)
205198
Shim .062 in. (1.57 mm)
205196
Shim
200524
Shim .092 in. (2.36 mm)
205197
Shim .031 in. (.79 mm)
205199
Shim .010 in. (.25 mm)
205198
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