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Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
Access the parts list for your equipment in MaintainX.
Drive Motor
B2 Rollers
Tensioning System
+ 40 more
Komatsu Forklift Trucks FG30HT-16
Create an account to install this asset package.
Integrate maintenance plans directly into your work orders in MaintainX.
500 Hourly Mast Inspection
E-MS SERIES LIMITED FREE LIFT 2-STAGE MAST
Load rollers on the uprights and carriage shimmed to 1/16 in. (1.5 mm) clearance
Chains checked for wear and stretch
E-MD SERIES FULL FREE LIFT 2-STAGE MAST
Load rollers on the uprights and carriage shimmed to 1/16 in. (1.5 mm) clearance
Chains checked for wear and stretch
E-MT SERIES FULL FREE LIFT 3-STAGE MAST
Chains inspected and lubricated with SAE 40 wt. oil or equivalent
35D/45D/55D MQ QUAD MASTS
Torqflow Transmission Maintenance
6.2 PERIODIC INSPECTION AND MAINTENANCE CHECK POINTS
1. Check the following by operating the F/R lever:
a. No clatter at each position
b. Smooth shifting
2. Check transmission for abnormal sound.
3. Check transmission for oil leakage.
Replace the packing if oil stains become oil droplets.
4. Check transmission oil for proper amount level.
Park the truck on flat and even ground surface and check with oil level gauge.
100 Hourly Mast Inspection
12. MASTS E-MS SERIES LIMITED FREE LIFT 2-STAGE MAST
After each 100 hours of lift truck operation, and in addition to the daily inspection:
1. Inspect and lubricate the full length of the chains with SAE 40 wt. oil or Bowman Heavy Load Red Grease.
CAUTION: The chains must be coated with a film of lubricant at all times.
E-MD SERIES FULL FREE LIFT 2-STAGE MAST
After each 100 hours of lift truck operation, and in addition tothe daily inspection:
1. Inspect and lubricate the full length of the chains with SAE 40 wt. oil or Bowman Heavy Load Red Grease.
CAUTION: The chains must be coated with a film of lubricant at all times.
E-MT SERIES FULL FREE LIFT 3-STAGE MAST
Operator Compartment Maintenance
3.2 PERIODIC INSPECTION AND MAINTENANCE CHECK POINTS
3.2.1 TRAVELING BRAKE
2. Braking efficiency
Select dry and even surface road, drive at full speed and stop abruptly to check the following:
a. Pulling of steering wheel
b. Dragging of brakes
c. Abnormal noise
d. Stopping distance
3.2.2 PARKING BRAKES
Carriage Inspection
12. MASTS E-MS SERIES LIMITED FREE LIFT 2-STAGE MAST
1. Inspect the rollers for excessive wear or damage. Rollers with visible flat spots or cracks should be re- placed.
2. Inspect the roller bearings by turning the rollers on their shafts. Rollers with roughness or noticeable restrictions to turning should be replaced.
3. Inspect all welds between the carriage side plates and the carriage fork bars. If any welds are cracked, replace the carriage.
4. Inspect the roller stub shafts. If they are damaged or if there are cracks at the base of the stub shafts, the carriage must be replaced or repaired. Contact Komatsu Forklift for repair procedures.
E-MD SERIES FULL FREE LIFT 2-STAGE MAST
1. Inspect the rollers for excessive wear or damage. Rollers with visible flat spots or cracks should be replaced.
2. Inspect the roller bearings by turning the rollers on their shafts. Rollers with roughness or noticeable restrictions to turning should be replaced.
3. Inspect all welds between the carriage side plates and the carriagefork bars. If any welds are cracked, replace the carriage.
Access the parts list for your equipment in MaintainX.
Shim
200524
Shim .010 in. (.25 mm)
205198
Shim .031 in. (.79 mm)
205199
Shim .062 in. (1.57 mm)
205196
Shim .092 in. (2.36 mm)
205197
Shim
200524
Shim .010 in. (.25 mm)
205198
Shim .031 in. (.79 mm)
205199
Shim .062 in. (1.57 mm)
205196
Shim .092 in. (2.36 mm)
205197
Shim
200524
Shim .010 in. (.25 mm)
205198
Shim .031 in. (.79 mm)
205199
Shim .062 in. (1.57 mm)
205196
Shim .092 in. (2.36 mm)
205197
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Ensure your team follows consistent procedures to minimize equipment failures and costly delays.
Maximize Asset Availability
Keep your assets running longer and more reliably, with standardized maintenance workflows from OEM manuals.
Lower Maintenance Costs
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