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Komatsu

Komatsu Forklift Trucks FG30HT-16

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Komatsu Forklift Trucks FG30HT-16
Komatsu Forklift Trucks FG30HT-16

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PDF MANUAL

Manual for Komatsu Forklift Trucks FG30HT-16

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Documents

Documents & Manuals

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Work Orders

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Procedures

Procedures

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Parts

Parts

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Komatsu Forklift Trucks FG30HT-16

Komatsu Forklift Trucks FG30HT-16

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Maintenance Plans for Komatsu Forklift Trucks Model FG30HT-16

Integrate maintenance plans directly into your work orders in MaintainX.

500 Hourly Mast Inspection

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E-MS SERIES LIMITED FREE LIFT 2-STAGE MAST

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Load rollers on the uprights and carriage shimmed to 1/16 in. (1.5 mm) clearance

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Chains checked for wear and stretch

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E-MD SERIES FULL FREE LIFT 2-STAGE MAST

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Load rollers on the uprights and carriage shimmed to 1/16 in. (1.5 mm) clearance

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Chains checked for wear and stretch

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E-MT SERIES FULL FREE LIFT 3-STAGE MAST

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Chains inspected and lubricated with SAE 40 wt. oil or equivalent

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35D/45D/55D MQ QUAD MASTS

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Torqflow Transmission Maintenance

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6.2 PERIODIC INSPECTION AND MAINTENANCE CHECK POINTS

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1. Check the following by operating the F/R lever:

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a. No clatter at each position

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b. Smooth shifting

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2. Check transmission for abnormal sound.

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3. Check transmission for oil leakage.

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Replace the packing if oil stains become oil droplets.

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4. Check transmission oil for proper amount level.

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Park the truck on flat and even ground surface and check with oil level gauge.

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100 Hourly Mast Inspection

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12. MASTS E-MS SERIES LIMITED FREE LIFT 2-STAGE MAST

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After each 100 hours of lift truck operation, and in addition to the daily inspection:

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1. Inspect and lubricate the full length of the chains with SAE 40 wt. oil or Bowman Heavy Load Red Grease.

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CAUTION: The chains must be coated with a film of lubricant at all times.

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E-MD SERIES FULL FREE LIFT 2-STAGE MAST

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After each 100 hours of lift truck operation, and in addition tothe daily inspection:

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1. Inspect and lubricate the full length of the chains with SAE 40 wt. oil or Bowman Heavy Load Red Grease.

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CAUTION: The chains must be coated with a film of lubricant at all times.

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E-MT SERIES FULL FREE LIFT 3-STAGE MAST

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Operator Compartment Maintenance

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3.2 PERIODIC INSPECTION AND MAINTENANCE CHECK POINTS

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3.2.1 TRAVELING BRAKE

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2. Braking efficiency

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Select dry and even surface road, drive at full speed and stop abruptly to check the following:

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a. Pulling of steering wheel

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b. Dragging of brakes

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c. Abnormal noise

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d. Stopping distance

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3.2.2 PARKING BRAKES

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Carriage Inspection

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12. MASTS E-MS SERIES LIMITED FREE LIFT 2-STAGE MAST

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1. Inspect the rollers for excessive wear or damage. Rollers with visible flat spots or cracks should be re- placed.

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2. Inspect the roller bearings by turning the rollers on their shafts. Rollers with roughness or noticeable restrictions to turning should be replaced.

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3. Inspect all welds between the carriage side plates and the carriage fork bars. If any welds are cracked, replace the carriage.

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4. Inspect the roller stub shafts. If they are damaged or if there are cracks at the base of the stub shafts, the carriage must be replaced or repaired. Contact Komatsu Forklift for repair procedures.

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E-MD SERIES FULL FREE LIFT 2-STAGE MAST

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1. Inspect the rollers for excessive wear or damage. Rollers with visible flat spots or cracks should be replaced.

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2. Inspect the roller bearings by turning the rollers on their shafts. Rollers with roughness or noticeable restrictions to turning should be replaced.

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3. Inspect all welds between the carriage side plates and the carriagefork bars. If any welds are cracked, replace the carriage.

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Parts for Komatsu Forklift Trucks FG30HT-16

Access the parts list for your equipment in MaintainX.

Part Name
Part Number

Shim

200524

Shim .010 in. (.25 mm)

205198

Shim .031 in. (.79 mm)

205199

Shim .062 in. (1.57 mm)

205196

Shim .092 in. (2.36 mm)

205197

Shim

200524

Shim .010 in. (.25 mm)

205198

Shim .031 in. (.79 mm)

205199

Shim .062 in. (1.57 mm)

205196

Shim .092 in. (2.36 mm)

205197

Shim

200524

Shim .010 in. (.25 mm)

205198

Shim .031 in. (.79 mm)

205199

Shim .062 in. (1.57 mm)

205196

Shim .092 in. (2.36 mm)

205197

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