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Komatsu Bulldozer D39EX-21

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Komatsu Bulldozer D39EX-21
Komatsu Bulldozer D39EX-21

The Komatsu Bulldozer D39EX-21 is a robust and efficient piece of heavy machinery designed for various earthmoving tasks. Known for its durability and performance, this bulldozer is ideal for construction and mining applications, ensuring optimal productivity and reliability on the job site.

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PDF MANUAL

Manual for Komatsu Bulldozer D39EX-21

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Documents

Documents & Manuals

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  • CheckTensioning Guide

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Work Orders

Work Order Templates

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Procedures

Procedures

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Parts

Parts

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Komatsu Bulldozer D39EX-21

Komatsu Bulldozer D39EX-21

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Maintenance Plans for Komatsu Bulldozer Model D39EX-21

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1000 Hourly Bulldozer Maintenance

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CHANGE OIL IN FINAL DRIVE CASE

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WARNING: The oil is at high temperature immediately after the machine has been operated. Wait for the oil to cool down before starting the operation. If there is still pressure remaining inside the case, the oil or plug may fly out. Loosen the plug slowly to release the pressure.

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Set the TOP mark at the top, with the UP mark and plug (P) perpendicular to the ground surface.

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Set a container under plug (P) to catch the oil.

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Remove plugs (P) and (F) with the handle and drain the oil.

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Check the O-rings in the plugs for damage. If necessary, replace with new ones.

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Tighten plug (P).

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Add oil through the hole of plug (F).

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When oil begins to overflow from the plug (F) hole, install plug (F).

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50 Hourly Bulldozer Maintenance

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Warning: Carry out this check before operating the machine.

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Prepare a container to catch the fuel that is drained.

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Open drain valve (1) at the bottom inside the inspection cover on the left side at the rear of the machine and drain the water and sediment accumulated at the bottom together with fuel.

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Warning: When doing this, be careful not to get fuel on yourself.

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After clear fuel comes out, close drain valve (1).

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4000 Hourly Bulldozer Maintenance

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Water Pump Check

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No play in the pulley?

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No leakage of oil or water?

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No clogging of the drain hole?

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If any abnormality is found, describe it here

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Sign off on the water pump check

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500 Hourly Bulldozer Maintenance

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WARNING: Engine is at high temperature immediately after the machine has been operated. Wait for engine to cool down before replacing the filter. Do not bring fire or sparks near the fuel.

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Prepare a filter wrench and a container to catch the fuel.

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Set the container to catch the fuel under the filter cartridge.

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Using a filter wrench, turn filter cartridge (1) counterclockwise to remove it.

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Clean the filter holder, fill a new filter cartridge with clean fuel, coat the packing surface with engine oil, then install it to the filter holder.

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When installing, tighten until the packing surface contacts the seal surface of the filter holder, then tighten it up 1/2 to 3/4 of a turn.

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After completing the replacement of filter cartridge (1), bleed the air.

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Bleed the air as follows.

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WARNING: The engine will start, so check carefully that the area around the engine is safe before cranking it.

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When Required Bulldozer Maintenance

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CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT

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WARNING

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q If inspection, cleaning, or maintenance is carried out with the engine running, dirt will get into the engine and damage it. Always stop the engine before carrying out these operations.

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q When using compressed air, there is danger that dirt may be blown around and cause serious injury.

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Always use safety glasses, dust mask, and other protective equipment.

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CHECKING

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1. Open engine side cover on the left side of machine.

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2. If the yellow piston at the display portion of dust indicator (1) becomes red (7.5 kPa), clean the element.

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NOTICE

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Parts for Komatsu Bulldozer D39EX-21

Access the parts list for your equipment in MaintainX.

Part Name
Part Number

Air Cleaner Element Assembly (Inner And Outer)

600-185-2500

Hydraulic Oil Filter Cartridge

113-60-43321

Engine Oil Filter Cartridge

6733-51-5141

D39Ex Power Angle Power Tilt Dozer Cutting Edge 21.9kg

12F-70-31281

D39Ex Power Angle Power Tilt Dozer (Bolt)

02090-11055

Air Cleaner Element Assembly (Inner And Outer)

600-185-2500

Hydraulic Oil Filter Cartridge

113-60-43321

Engine Oil Filter Cartridge

6733-51-5141

D39Ex Power Angle Power Tilt Dozer Cutting Edge 21.9kg

12F-70-31281

D39Ex Power Angle Power Tilt Dozer (Bolt)

02090-11055

Air Cleaner Element Assembly (Inner And Outer)

600-185-2500

Hydraulic Oil Filter Cartridge

113-60-43321

Engine Oil Filter Cartridge

6733-51-5141

D39Ex Power Angle Power Tilt Dozer Cutting Edge 21.9kg

12F-70-31281

D39Ex Power Angle Power Tilt Dozer (Bolt)

02090-11055

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