

The Komatsu Forklift Truck FG20ST-16 is a robust and reliable industrial asset designed for efficient material handling. Known for its durability and performance, this forklift is ideal for various warehouse and construction applications, ensuring optimal productivity and safety in operations.
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Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
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Drive Motor
B2 Rollers
Tensioning System
+ 40 more

Komatsu Forklift Trucks FG20ST-16
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Torque Converter Maintenance
5.1.3 TORQUE CONVERTER ASSEMBLY
See drawing of “TORQUE CONVERTER ASSEMBLY” on page 5-4 for structure, which consists of following elements.
• Torque Converter Circuit;
• Gear Pump
• Housing
• Power Joint (Input Plate, Turbine Hub)
• Oil Filter
• Relief Valve (Main, Torque Converter Inlet Port, Lubrication)
• Strainer Assembly
Hydraulic System Maintenance
10.2 PERIODIC INSPECTION AND MAINTENANCE CHECK POINTS
10.2.1 HYDRAULIC TANK
1. Oil leakage
2. Oil level amount
Check with oil level gauge and add oil if necessary. (Also check for oil contamination)
3. Cleaning of strainer
4. Replacement of line filter
10.2.2 PIPING
1. Cracks, scratches, deterioration or twist of piping
Carriage Inspection
12. MASTS E-MS SERIES LIMITED FREE LIFT 2-STAGE MAST
1. Inspect the rollers for excessive wear or damage. Rollers with visible flat spots or cracks should be re- placed.
2. Inspect the roller bearings by turning the rollers on their shafts. Rollers with roughness or noticeable restrictions to turning should be replaced.
3. Inspect all welds between the carriage side plates and the carriage fork bars. If any welds are cracked, replace the carriage.
4. Inspect the roller stub shafts. If they are damaged or if there are cracks at the base of the stub shafts, the carriage must be replaced or repaired. Contact Komatsu Forklift for repair procedures.
E-MD SERIES FULL FREE LIFT 2-STAGE MAST
1. Inspect the rollers for excessive wear or damage. Rollers with visible flat spots or cracks should be replaced.
2. Inspect the roller bearings by turning the rollers on their shafts. Rollers with roughness or noticeable restrictions to turning should be replaced.
3. Inspect all welds between the carriage side plates and the carriagefork bars. If any welds are cracked, replace the carriage.
100 Hourly Mast Inspection
12. MASTS E-MS SERIES LIMITED FREE LIFT 2-STAGE MAST
After each 100 hours of lift truck operation, and in addition to the daily inspection:
1. Inspect and lubricate the full length of the chains with SAE 40 wt. oil or Bowman Heavy Load Red Grease.
CAUTION: The chains must be coated with a film of lubricant at all times.
E-MD SERIES FULL FREE LIFT 2-STAGE MAST
After each 100 hours of lift truck operation, and in addition tothe daily inspection:
1. Inspect and lubricate the full length of the chains with SAE 40 wt. oil or Bowman Heavy Load Red Grease.
CAUTION: The chains must be coated with a film of lubricant at all times.
E-MT SERIES FULL FREE LIFT 3-STAGE MAST
Work Equipment Maintenance
11.2 PERIODIC INSPECTION AND MAINTENANCE CHECK POINTS
11.2.1 FORK (1)
1. Deformation, cracks or wear of fork stopper pin
2. Opening or difference in height of fork tips
Opening (a): within 35 mm
11.2.2 FORK (2)
1. Cracks or wear of upper and lower hooks
2. Cracks or wear of fork base/root
Check fork base thickness (C) for specified size
Access the parts list for your equipment in MaintainX.
Shim .031 in. (.79 mm)
205199
Shim .092 in. (2.36 mm)
205197
Shim .062 in. (1.57 mm)
205196
Shim
200524
Shim .010 in. (.25 mm)
205198
Shim .031 in. (.79 mm)
205199
Shim .092 in. (2.36 mm)
205197
Shim .062 in. (1.57 mm)
205196
Shim
200524
Shim .010 in. (.25 mm)
205198
Shim .031 in. (.79 mm)
205199
Shim .092 in. (2.36 mm)
205197
Shim .062 in. (1.57 mm)
205196
Shim
200524
Shim .010 in. (.25 mm)
205198
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