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Documents & Manuals

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Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more

Work Order Templates

Pre-built workflows to keep your asset running smoothly.

Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
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Procedures

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Motion Industries
Applied Industrial Technologies
Electrical Brothers
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Parts

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Drive Motor
B2 Rollers
Tensioning System
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Komatsu Forklift Trucks FG30SHT-16

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Maintenance Plans for Komatsu Forklift Trucks Model FG30SHT-16

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Hydraulic System Maintenance

10.2 PERIODIC INSPECTION AND MAINTENANCE CHECK POINTS

10.2.1 HYDRAULIC TANK

1. Oil leakage

2. Oil level amount

Check with oil level gauge and add oil if necessary. (Also check for oil contamination)

3. Cleaning of strainer

4. Replacement of line filter

10.2.2 PIPING

1. Cracks, scratches, deterioration or twist of piping

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Engine Maintenance

4.2 PERIODIC INSPECTION AND MAINTENANCE CHECK POINTS

4.2.1 ENGINE START, NOISE

Position F/R lever in neutral, pull the parking brake lever down, and start the engine to check the following:

1. Check engine for smooth starting

2. Check engine for abnormal noise

3. Check pre-heating valve for proper functioning

4. Check acceleration pedal and control levers for smooth functioning

4.2.2 ENGINE REVOLUTION, EXHAUST EMISSION COLOR

Press accelerator pedal to check the following:

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Torqflow Transmission Maintenance

6.2 PERIODIC INSPECTION AND MAINTENANCE CHECK POINTS

1. Check the following by operating the F/R lever:

a. No clatter at each position

b. Smooth shifting

2. Check transmission for abnormal sound.

3. Check transmission for oil leakage.

Replace the packing if oil stains become oil droplets.

4. Check transmission oil for proper amount level.

Park the truck on flat and even ground surface and check with oil level gauge.

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Mast Inspection

35D/45D/55D MQ QUAD MASTS

Check each of the following before using the Mast for the first time.

CAUTION: The factory-set adjustments may not be correct for your truck.

Inspect all chains for lubrication.

Inspect all chains for any visible damage.

Inspect the main lift chain adjustment for proper tension and upright position.

Inspect the free lift chain adjustment for proper tension and carriage position.

Inspect for lubrication in the Mast upright channels.

Check for Mast skewing.

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1 Daily Mast Inspection

12. MASTS E-MS SERIES LIMITED FREE LIFT 2-STAGE MAST

Perform the following at the beginning of each work shift:

1. Extend the carriage a few inches off the ground and make sure the chains are under equal tension. Refer to Section 5.6-3 for chain adjustment.

2. Extend the mast to its fullest height to make sure the mast rails and carriage extend freely without binding.

3. While the mast is extended, inspect the upright rails for proper lubrication. Refer to Section 2.4-3 for rail lubrication.

4. Make sure the internal reeving hoses (if equipped) travel evenly in the hose guides. Adjust the hose ends if required. Tighten the fittings making sure they do not twist.

E-MD SERIES FULL FREE LIFT 2-STAGE MAST

Perform the following at the beginning of each work shift:

1. Extend the carriage a few inches off the ground and make sure the chains are under equal tension. Refer to Section 5.6-3 and 5.6-4 for chain adjustment.

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