Hyster-Yale Forklift H50CT

Insert a small, flat-bladed screwdriver into the top slot on the inner edge of the bezel and pry outward

Repeat procedure at the lower slot on the bezel

Lift bezel off of Display Switch Cluster

Remove overlay from Display Switch Cluster

Place new overlay on display panel

Install a new bezel by inserting the outer edge in the display

Warning: This procedure requires trained personnel with PPE!

Raise steering column to its highest position, move seat all the way forward, and raise hood for access to PDM and battery.

Tag electrical connector prior to disconnect to aid in correct reconnect.

Disconnect chassis harness from main power connection terminals on PDM.

Remove bolts and PDM from battery tray.

Install PDM and bolts onto battery tray. Tighten bolts to 8 N•m (71 lbf in).

Connect chassis harness to main power connect terminals on PDM as tagged during removal.

Connect the battery. Close the hood. Move the seat and steering column to original positions.

NOTE: The Display Switch Cluster is a non-repairable part. See Parts Manual for replacement part number.

Lift up on the steering wheel slightly and pull up on the tilt lever. Fully lower the steering column.

Remove upper steering column cover by pulling up on upper steering column cover to release the latches (one on either side), and pulling cover away from steering column.

Remove the horn button and disconnect the horn wires.

NOTE: A puller tool may be required to remove the steering wheel.

Remove the lock nut securing the steering wheel and remove steering wheel from steering column. Take care to not damage the horn wires.

Disconnect the Display Switch Cluster harness from the Display Switch Cluster. Remove the four bolts securing the Display Switch Cluster. Slide the display panel off of the steering column.

Install Display Switch Cluster onto steering column. Install four bolts to secure panel to steering column and tighten bolts to 19 N•m (168 lbf in).

ECM for Yanmar engine located on left-hand side of frame?

Negative battery cable disconnected?

Number of conduit clips removed from wire harness and bracket

ECM connector disconnected from ECM?

Number of capscrews removed and ECM from bracket

Capscrew and bracket removed from frame?

Bracket and capscrew installed on frame?

NOTE: This lift truck has an option for LED style work lights. They are non repairable and must be serviced as an assembly. The remove and install procedures are the same as the halogen lights outlined in this section.

1. Raise the hood. Disconnect the battery.

CAUTION: DO NOT touch the Halogen bulb surface or inside reflectors with your bare hands. Oils from skin can lead to breakage or shorten the lift of the lamp. Use clean gloves or lint-free cloth for installation and removal.

CAUTION: Clean any dirt or oil, from the lamp surface with alcohol and a lint-free cloth or tissue. Any foreign materials on the bulb surface can cause hot spots on the bulb and result in lamp failure.

2. To replace bulb, remove four capscrews and lens assembly. See Figure 31. Replace bulb and install lens assembly and four capscrews.

3. To replace work light assembly, disconnect light from overhead guard harness and remove capscrew, washer, nut, and work light from overhead guard. See Figure 31.