Hyster-Yale Electric Reach Truck R30XM2.

WARNING! Lower the lift mechanism completely. Never allow anyone under a raised platform or forks. Do not put any part of your body in or through the lift mechanism unless all parts of the mast and platform are completely lowered and the key switch is in the OFF position. Remove the key.

Before making any repairs, completely lower the platform or use chains on the mast weldments and platform so they cannot move. Make sure the moving parts are fastened to the parts that cannot move. Do not try to find hydraulic leaks by putting hands on hydraulic components under pressure. Hydraulic oil can be injected into the body by pressure.

Check for leaks in the hydraulic system.

Check the condition of the hydraulic hoses and tubes.

Slowly raise and lower the forks and the platform several times without a load. All moving components must raise and lower smoothly.

The platform and the forks must lower completely.

Raise the platform 1 m (3 ft) with a capacity load. The inner weldment and platform must raise smoothly. Lower the platform and forks. All moving components must lower smoothly.

Check the operation of the limit switches on the mast. The maximum travel speed must be slower when the platform is above 1524 mm (60 in.). Maximum travel speed with the platform below 1524 mm (60 in.) is 9.7 km/h (6.0 mph). It should noticeably slower above 1524 mm (60 in.).

If necessary, have the lift truck checked and adjusted by authorized service personnel.

Check condition of the contactor tips

Inspect safety labels for any damage

Check wheel nut torque for any damage

Sign off on the forklift maintenance

WARNING! Never repair damaged forks. Do not heat, weld, or bend forks. Replace damaged forks

Check the attachment points of the forks with a penetrant or magnetic particle inspection

CAUTION! Do not try to correct alignment of the fork tips by bending the forks. Use shims to align the fork tips. Replace damaged forks. Never repair damaged forks by heating or welding

Forks are made of special steel using special procedures. Replace damaged forks. Always replace forks in pairs

Check that the fork tips are aligned within 13 mm (0.5 in.) of each other. Add or remove shims for alignment

Sign off on the forks maintenance

Inspect the drive tire and load wheels for damage

Inspect the tread and remove any objects that will cause damage. Smooth any cuts or tears to prevent further damage

Inspect the wheels and caster for loose or missing parts. Remove any wire, strapping, or other material wound around the axles or caster

CAUTION! If the wheels have been removed and installed, check all wheel nuts after 2 to 5 hours of operation.

Tighten the nuts (in a cross pattern) to the correct torque value shown in the Maintenance Schedule table.

When the nuts stay tight after 8 hours, the interval for checking the torque can be extended to 350 hours

Sign off on the tire, wheels, and caster inspection

Inspect the welds on the mast and platform for cracks

Make sure the nuts and bolts are tightened

Inspect the channels for wear in the areas where the rollers travel

Inspect the rollers for wear or damage

Inspect the chain anchors and pins for cracks or damage

Check the operation of the brake

If the brake does not hold the lift truck on the grade, the brake needs to be checked by authorized service personnel

Make sure that the steering system operates smoothly and has good steering control

Sign off on the forklift maintenance