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Carbolite Gero

Carbolite Gero Ashing Furnace AAF 11/3

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Carbolite Gero Ashing Furnace AAF 11/3
Carbolite Gero Ashing Furnace AAF 11/3

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PDF MANUAL

Manual for Carbolite Gero Ashing Furnace AAF 11/3

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Carbolite Gero Ashing Furnace AAF 11/3

Carbolite Gero Ashing Furnace AAF 11/3

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Maintenance Plans for Carbolite Gero Ashing Furnace Model AAF 11/3

Integrate maintenance plans directly into your work orders in MaintainX.

Ashing Furnace Maintenance

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General Maintenance

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Remove soot deposits as mentioned in section 3.3

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Replace consumable items if necessary

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Clean the furnace outer surface with a damp cloth

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Ensure no water enters the interior of the case or chamber

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Avoid cleaning with organic solvents

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Calibration

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Check if the controller and/or thermocouple require recalibration after prolonged use

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Perform a quick check using an independent thermocouple and temperature indicator

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Element Replacement

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Preparation

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Wear a face mask

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Disconnect the furnace from the supply

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Remove the furnace back panel

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Chimney and Wiring

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Pull the chimney out of the top of the furnace

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Make a note of the wiring connections

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Inner Chamber Disassembly

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Unfasten the electrical connections to the inner chamber (brick-box)

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Thermocouple Replacement

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Preparation

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Disconnect the furnace from the supply

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Remove the furnace back panel

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Documentation

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Note the thermocouple connections

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Color Coding Reference

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Verify thermocouple and cable color coding

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Disconnection

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Disconnect the thermocouple from its terminal block

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Door Plug Replacement

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Preparation

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Lift the furnace door to the open position

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Remove the door cover from the plug carrier assembly

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Plug Replacement

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Remove the old door plug by sliding it upwards out of its carrier

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Slide the new plug into the carrier assembly ensuring it is the correct way up

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Refit the door cover

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Post-Replacement Check

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Ensure that the ventilation is good when first heating the furnace after replacement

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Solid-state Relay Replacement

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Preparation

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Disconnect the furnace from the supply

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Remove the furnace back panel

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Solid-state Relay Disconnection

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Note how the wires are connected to the solid state relay

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Disconnect the wires from the solid state relay

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Solid-state Relay Removal

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Remove the solid state relay from the base panel or aluminium plate

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Solid-state Relay Replacement

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