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Alfa Laval

Alfa Laval Heat Exchanger WideGap 200

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Alfa Laval Heat Exchanger WideGap 200
Alfa Laval Heat Exchanger WideGap 200

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PDF MANUAL

Manual for Alfa Laval Heat Exchanger WideGap 200

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Alfa Laval Heat Exchanger WideGap 200

Alfa Laval Heat Exchanger WideGap 200

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Maintenance Plans for Alfa Laval Heat Exchanger Model WideGap 200

Integrate maintenance plans directly into your work orders in MaintainX.

1 Monthly Heat Exchanger Check

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Indoor Storage Precautions

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Is the heat exchanger stored in a room with temperature between 15 and 20°C (60–70°F) and humidity up to 70%?

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Is there any ozone-producing equipment in the room?

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Are there any organic solvents or acids stored in the room?

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Is the heat exchanger protected from direct sunlight, intensive heat radiation, or ultraviolet radiation?

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Are the tightening bolts covered with a thin layer of grease?

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Outdoor Storage Precautions

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Have all indoor storage precautions been followed?

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Is the packing restored to its original condition after checking?

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1 Yearly Heat Exchanger Check

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Preparation

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Is the heat exchanger in position?

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Follow the installation instructions if the heat exchanger is not in position.

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Measurement and Opening

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Note the measurement between frame plate and pressure plate (A dimension).

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Remove the feet attached to the pressure plate.

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Loosen the tightening bolts following the instructions in Opening on page 33.

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Open the heat exchanger until the plate pack measure is 1.25×A.

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Gasket Relaxation

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Heat Exchanger Maintenance

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Plate Cleaning

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Select the cleaning method used

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Regasketing

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Perform regasketing if required

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Regular Maintenance Tasks

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Keep the carrying bar and guiding bar clean and greased

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Keep the tightening bolts cleaned and greased

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Check if all the tightening bolts are firmly tightened

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Record the dimension A as per the PHE drawing

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Gasket Change

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Pre-removal Checks

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Check how the old gaskets are attached before removal.

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Clip-on / ClipGrip Gasket Replacement

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Check warranty conditions before opening the heat exchanger.

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Open the heat exchanger and remove the plate for regasketing.

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Remove the old gasket.

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Ensure all sealing surfaces are dry, clean, and free of foreign matter.

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Check and remove rubber residual from the gasket area.

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Attach the new gasket to the plate, ensuring tabs are under the edge.

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Pressure Test

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Authorization and Safety Compliance

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Is the person performing the test authorized according to local laws and regulations?

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Is the testing equipment compliant with applicable standards?

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Pre-Test Preparation

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Ensure all plates or gaskets have been properly installed or exchanged.

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Verify that the heat exchanger is ready for a hydrostatic leakage test.

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Hydrostatic Leakage Test

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Enter the operating pressure of the unit.

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Calculate the test pressure (Operating Pressure + 10%).

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