

Turn manuals into instant answers
with your AI-powered assistantTurn manuals into instant answers
with your AI-powered assistant
Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
Access the parts list for your equipment in MaintainX.
Drive Motor
B2 Rollers
Tensioning System
+ 40 more

ABB Water Drive ACQ580-01-206A-4
Create an account to install this asset package.
Integrate maintenance plans directly into your work orders in MaintainX.
20 Yearly Functional Safety Components Replacement
Warning: This procedure requires trained personnel with PPE!
Are all components within their mission time?
If any component is beyond its mission time, proceed with the following steps
Choose the type of service done
Select the components that have been renewed
Enter the age of the oldest component in the circuit
Did the safety function pass the post-replacement test?
Issues found during the test
Sign off on the safety components replacement
6 Yearly R1 - R4, R5 Main Cooling Fan Replacement
Warning: This procedure requires a qualified electrical professional. Do not attempt if you are not qualified.
Before starting, ensure you have the correct replacement fans from the manufacturer. Do not use other than specified spare parts.
Electrical safety precautions
Clearly identified the work location and equipment?
Disconnected all possible voltage sources and ensured re-connection is not possible?
Protected any other energized parts in the work location against contact?
Taken special precautions when close to bare conductors?
Measured that the installation is de-energized using a quality voltage tester?
Installed temporary grounding as required by the local regulations?
9 Yearly R6 - R8, R9 Main Cooling Fan Replacement
Warning: This procedure requires a qualified electrical professional. Do not proceed if you are not qualified.
Electrical safety precautions
Clearly identified the work location and equipment
Disconnected all possible voltage sources and ensured re-connection is not possible
Protected any other energized parts in the work location against contact
Special precautions taken when close to bare conductors
Measured that the installation is de-energized using a quality voltage tester
Installed temporary grounding as required by the local regulations
Obtained a permit to work from the person in control of the electrical installation work
Drive Exterior Cleaning
Electrical safety in installation, start-up and maintenance
Electrical safety precautions
WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the equipment can occur.
If you are not a qualified electrical professional, do not do installation or maintenance work.
Do these steps before you begin any installation or maintenance work.
Clearly identify the work location and equipment.
Disconnect all possible voltage sources. Make sure that re-connection is not possible. Lock out and tag out.
Protect any other energized parts in the work location against contact.
Take special precautions when close to bare conductors.
9 Yearly R5, R6 - R9 Auxiliary Cooling Fan Replacement
Fans
Parameter 05.04 Fan on-time counter indicates the running time of the cooling fan. Reset the counter after a fan replacement. See the firmware manual.
In a speed-controlled fan, the speed of the fan matches the cooling needs. This increases the life span of the fan.
Main fans are speed controlled. When the drive is stopped, the main fan runs at low speed until the drive cools down. IP21 (UL Type 1) frames R5..R9 and all IP55 (UL Type 12) frames have auxiliary fans that are not speed controlled and run all the time when the control unit is powered.
Replacement fans are available from the manufacturer. Do not use other than specified spare parts.
Electrical safety in installation, start-up and maintenance
Electrical safety precautions
These electrical safety precautions are for all personnel who do work on the drive, motor cable or motor.
WARNING!
Access the parts list for your equipment in MaintainX.
Phoenix Contact Subcon-Plus-Profib/PG/SC2
2708245
Profibus Bus Connector
6GK1 500 0EA02
Fuse, ABB Type
OFAF1H315
Fuse, Bussmann Type, DIN 43620 Blade Style
170M5810
Fuse, Bussmann Type, DIN 43653 Bolted Tags
170M3018
Phoenix Contact Subcon-Plus-Profib/PG/SC2
2708245
Profibus Bus Connector
6GK1 500 0EA02
Fuse, ABB Type
OFAF1H315
Fuse, Bussmann Type, DIN 43620 Blade Style
170M5810
Fuse, Bussmann Type, DIN 43653 Bolted Tags
170M3018
Phoenix Contact Subcon-Plus-Profib/PG/SC2
2708245
Profibus Bus Connector
6GK1 500 0EA02
Fuse, ABB Type
OFAF1H315
Fuse, Bussmann Type, DIN 43620 Blade Style
170M5810
Fuse, Bussmann Type, DIN 43653 Bolted Tags
170M3018
MaintainX CoPilot is your expert colleague, on call 24/7, helping your team find the answers they need to keep equipment running.
Reduce Unplanned Downtime
Ensure your team follows consistent procedures to minimize equipment failures and costly delays.
Maximize Asset Availability
Keep your assets running longer and more reliably, with standardized maintenance workflows from OEM manuals.
Lower Maintenance Costs
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