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Terex Site Dumper TA400

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Terex Site Dumper TA400
Terex Site Dumper TA400

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PDF MANUAL

Manual for Terex Site Dumper TA400

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Terex Site Dumper TA400

Terex Site Dumper TA400

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Maintenance Plans for Terex Site Dumper Model TA400

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500 Hourly / 3 Monthly Site Dumper Maintenance

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Engine Maintenance

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Drain oil from engine

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Refill engine with new oil

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Renew engine oil filter

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Dropbox Maintenance

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Drain oil from dropbox

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Refill dropbox with new oil

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Renew dropbox oil filter

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Centrifugal Oil Filter Maintenance

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When Required Site Dumper Maintenance

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Inspect seat belts for damage

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Replace seat belts if required or at least once every three years

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Inspect wiper blades and replace if damaged

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Top up washer reservoir

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Re-torque wheel rim nuts to 600 Nm after first 10 hours of operation

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Torque should be applied in three stages. Nuts are to be torqued crosswise (opposing pairs). Check the torque every 50 hours (weekly) thereafter.

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Steam clean the engine prior to performing any repair or service work on it, if heavily contaminated due to prevailing site conditions

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Electrical and electronic connections, the Engine ECM and harness connections should be protected or not directly steam cleaned when on or removed from the engine.

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The engine and its components that are scheduled to be checked, serviced or replaced must be cleaned in accordance with the manufacturer's recommendations.

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1000 Hourly / 6 Monthly Site Dumper Maintenance

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Primary Fuel Filter/Water Separator Renew

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Secondary Fuel Filter Renew

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Cab Fresh Air Filter Renew

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Drive shaft Bearings Check oil level. Add if low

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Hydraulic Tank Breather Renew

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OCDB Tank Breather Renew

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Brake Coolant Tank - Replace breather.

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Parking Brake - Check pads and disc for wear. Adjust or replace if required. Test for proper function.

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Thickness of pad friction material should never be allowed to wear below 3 mm (0.12 in).

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1500 Hourly / 9 Monthly Site Dumper Maintenance

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Differentials Drain oil and refill with new oil

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Wheel Planetaries Drain oil and refill with new oil

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OCDB Tank Drain oil and refill with new oil

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OCDB Filter Renew

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OCDB Strainer Clean

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Axles - Drain lubricant and refill to level plugs.

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NOTICE: When refilling the centre axle, ensure that the 3rd differential unit is primed with 1 litre (1.75 UK pints) of oil before filling the drive head.;

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Initial 100 Hours Site Dumper Maintenance

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Differentials

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Drain lubricant and refill to level plug

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NOTICE: When refilling the centre axle ensure that 3rd differential unit is primed with 1 litre (1.75 UK pints) of oil before filling drive head

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Planetaries

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Drain lubricant and refill to level plug

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Hydraulic Oil Filter

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Clean filter housing and install new element at 100 hours of operation, or when indicated, whichever occurs first

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NOTICE: A 6 µm filter is used to flush the system. This is replaced with a 12 µm filter for normal use. See vehicle Parts Book for filter part numbers

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Brake Cooling Oil Filter

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