Terex Self Propelled Boom Lift TB60

• Batteries produce flammable and explosive gasses. Keep electric arcs, sparks, flames, and lit cigarettes (pipes, cigars, etc.) away from batteries.

• Battery acid will damage eyes or skin on contact. Always wear a face shield during battery maintenance to avoid getting acid in eyes. Always wear rubber gloves and protective clothing to keep acid off skin.

• Never check the battery by placing a metal object across the posts. Serious burns or an explosion can result.

Checking the Battery Electrolyte Level

Check the colored "eye" in the top of the battery, a green color indicates that battery electrolyte level is okay.

Water or Acid Loss to batteries

Water loss from the battery occurs mainly as the result of evaporation brought on by temperature rises during charging. A small amount may be lost due to gasses formed during charging. Electrolyte may be lost if the case becomes cracked or the battery tips over. Therefore, electrolyte is seldom needed.

Checking the Electrolyte (Battery Water) level "physically"

Warning: This maintenance check requires trained personnel with PPE!

Enter the current machine operation hours

If machine operation hours are less than 25, replace the hydraulic system return filter

If machine operation hours are between 25 and 200, replace the hydraulic system return filter every 50 hours

If machine operation hours are more than 200, replace the hydraulic system return filter every 100 hours or quarterly

Was the hydraulic system return filter replaced?

Sign off on the hydraulic system return filter maintenance

Enter the continuous oil temperature in F

Enter the intermittent oil temperature in F

Enter the initial hours after which oil change is required

Enter the subsequent hours after which oil change is required

Warning: This procedure should be performed by trained personnel only!

Open the 'pet-cock' (bleed screw) on top of the filter head

This will vent negative pressure in the return line to atmosphere and minimize spillage

Apply a thin film of clean hydraulic fluid to the seal of the new filter

Screw the filter onto the filter head by hand until it can no longer be turned

Wipe the area clean and close the pet-cock valve

Start the engine, operate a function and check for leaks

Tighten the filter with the aid of a filter wrench only if any leaks appear