

Turn manuals into instant answers
with your AI-powered assistantTurn manuals into instant answers
with your AI-powered assistant
Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
Access the parts list for your equipment in MaintainX.
Drive Motor
B2 Rollers
Tensioning System
+ 40 more

TCM Corporation Forklift Truck FG25T3
Create an account to install this asset package.
Integrate maintenance plans directly into your work orders in MaintainX.
Wheel Tire Replacement
Preparation
Get tools and jack necessary for replacing tires
Park the truck on a level, hard surface and shut down the engine
Apply the parking brake and block the wheel opposite the one you are going to repair
Safety Precautions
Ensure tires are inflated with them attached to the truck or by putting in a safety cage
Remove the valve core to release the air pressure from the tire completely before removing a tire from the rim
Front Wheel Tire Removal
Place a jack under the truck frame and jack up the truck to an extent that the tire still remains on the ground
200 Hourly / 1 Monthly Forklift Truck Steering System Check
Steering Gear Box Inspection
Check for loose mounting bolt
Check for oil leaks
Rod and Arm Inspection
Check for looseness
Check for bending, damage or wear
Knuckle Inspection
Check king pin for looseness or damage
Check for bending, damage or wear
2400 Hourly / 1 Yearly Forklift Truck Brake System Check
Wheel Brake Inspection
Check master cylinder, piston cup, and check valve for wear or damage
Replace any worn or damaged parts
Brake Drum and Brake Shoe Inspection
Check lining for wear
Check brake shoe for operation
Check anchor pin for corrosion
Check return spring for deterioration
Check automatic clearance adjuster for operation
Forklift Truck Fuel System Maintenance
D1503 Engine Air Bleeding
Turn the starter switch to the 'ON' position
Ensure the electromagnetic fuel pump operates to send fuel to the nozzle holder and fuel piping
Verify that any bubbles in the fuel are automatically bled into the fuel tank
Start the engine and check for fuel leaks in the fuel system
TD27-II, QD32 Engine Air Bleeding
Loosen the air bleeding plug of the fuel filter (sedimenter)
Pump the priming pump until the fuel coming from the plug hole is free from bubbles
Reinstall the air bleeding plug securely
Initial 200 Hours / 1 Month Forklift Truck Maintenance
Engine Maintenance
Retighten cylinder head bolts
Lubrication System Maintenance
Change engine oil filter
Transmission Maintenance
Change inline filter for torque converter type transmission
Mast and Carriage Inspection
Check mast support cap bolts for looseness
Check for looseness of lift cylinder tail bolts and piston
MaintainX CoPilot is your expert colleague, on call 24/7, helping your team find the answers they need to keep equipment running.
Reduce Unplanned Downtime
Ensure your team follows consistent procedures to minimize equipment failures and costly delays.
Maximize Asset Availability
Keep your assets running longer and more reliably, with standardized maintenance workflows from OEM manuals.
Lower Maintenance Costs
Turn any technician into an expert to streamline operations, maintain more assets, and reduce overall costs.
Thousands of companies manage their assets with MaintainX













