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TCM Corporation

TCM Corporation Forklift Truck FG25T3

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TCM Corporation Forklift Truck FG25T3
TCM Corporation Forklift Truck FG25T3

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PDF MANUAL

Manual for TCM Corporation Forklift Truck FG25T3

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Documents

Documents & Manuals

Find all the essential guides in one place.

  • CheckTensioning Guide

  • CheckBelt-diagram

  • CheckC-120 pulleys

  • + 13 more

Work Orders

Work Order Templates

Pre-built workflows to keep your asset running smoothly.

  • CheckDaily Electrical System Inspection

  • CheckReplace Roller and Pulley

  • CheckInstall Engine B-120

  • + 29 more

Procedures

Procedures

Integrate maintenance plans directly into your work orders.

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  • CheckElectrical Brothers

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Parts

Parts

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  • CheckDrive Motor

  • CheckB2 Rollers

  • CheckTensioning System

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TCM Corporation Forklift Truck FG25T3

TCM Corporation Forklift Truck FG25T3

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Maintenance Plans for TCM Corporation Forklift Truck Model FG25T3

Integrate maintenance plans directly into your work orders in MaintainX.

Wheel Tire Replacement

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Preparation

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Get tools and jack necessary for replacing tires

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Park the truck on a level, hard surface and shut down the engine

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Apply the parking brake and block the wheel opposite the one you are going to repair

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Safety Precautions

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Ensure tires are inflated with them attached to the truck or by putting in a safety cage

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Remove the valve core to release the air pressure from the tire completely before removing a tire from the rim

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Front Wheel Tire Removal

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Place a jack under the truck frame and jack up the truck to an extent that the tire still remains on the ground

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200 Hourly / 1 Monthly Forklift Truck Steering System Check

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Steering Gear Box Inspection

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Check for loose mounting bolt

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Check for oil leaks

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Rod and Arm Inspection

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Check for looseness

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Check for bending, damage or wear

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Knuckle Inspection

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Check king pin for looseness or damage

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Check for bending, damage or wear

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2400 Hourly / 1 Yearly Forklift Truck Brake System Check

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Wheel Brake Inspection

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Check master cylinder, piston cup, and check valve for wear or damage

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Replace any worn or damaged parts

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Brake Drum and Brake Shoe Inspection

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Check lining for wear

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Check brake shoe for operation

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Check anchor pin for corrosion

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Check return spring for deterioration

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Check automatic clearance adjuster for operation

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Forklift Truck Fuel System Maintenance

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D1503 Engine Air Bleeding

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Turn the starter switch to the 'ON' position

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Ensure the electromagnetic fuel pump operates to send fuel to the nozzle holder and fuel piping

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Verify that any bubbles in the fuel are automatically bled into the fuel tank

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Start the engine and check for fuel leaks in the fuel system

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TD27-II, QD32 Engine Air Bleeding

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Loosen the air bleeding plug of the fuel filter (sedimenter)

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Pump the priming pump until the fuel coming from the plug hole is free from bubbles

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Reinstall the air bleeding plug securely

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Initial 200 Hours / 1 Month Forklift Truck Maintenance

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Engine Maintenance

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Retighten cylinder head bolts

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Lubrication System Maintenance

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Change engine oil filter

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Transmission Maintenance

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Change inline filter for torque converter type transmission

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Mast and Carriage Inspection

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Check mast support cap bolts for looseness

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Check for looseness of lift cylinder tail bolts and piston

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