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TCM Corporation

TCM Corporation Forklift Truck FG20T3

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TCM Corporation Forklift Truck FG20T3
TCM Corporation Forklift Truck FG20T3

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PDF MANUAL

Manual for TCM Corporation Forklift Truck FG20T3

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Documents

Documents & Manuals

Find all the essential guides in one place.

  • CheckTensioning Guide

  • CheckBelt-diagram

  • CheckC-120 pulleys

  • + 13 more

Work Orders

Work Order Templates

Pre-built workflows to keep your asset running smoothly.

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  • CheckReplace Roller and Pulley

  • CheckInstall Engine B-120

  • + 29 more

Procedures

Procedures

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Parts

Parts

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  • CheckDrive Motor

  • CheckB2 Rollers

  • CheckTensioning System

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TCM Corporation Forklift Truck FG20T3

TCM Corporation Forklift Truck FG20T3

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Maintenance Plans for TCM Corporation Forklift Truck Model FG20T3

Integrate maintenance plans directly into your work orders in MaintainX.

Initial 200 Hours / 1 Month Engine Oil Filter Change

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Preparation

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Ensure the engine has cooled down sufficiently before starting the procedure.

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Place an oil receiving pan or cloth to catch any spilled oil.

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Filter Cartridge Removal

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Use a filter wrench to loosen and remove the filter cartridge.

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New Filter Cartridge Installation

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Get a new filter cartridge.

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Wipe clean the cylinder block in the cartridge mounting area.

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Apply a thin coat of engine oil on the “O”-ring of the new filter cartridge.

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200 Hourly / 1 Monthly Air Cleaner Element Maintenance

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Preparation

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Open the engine hood

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Disengage the air cleaner case clip

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Remove the air cleaner element

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Inspection

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Check the element for the following issues

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Check the rubber seal for the following issues

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Cleaning

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Wear safety glasses when using compressed air

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1200 Hourly / 6 Monthly Forklift Truck Power Trains Maintenance

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Clutch Maintenance

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Change master cylinder and release cylinder fluid

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Check clutch oil level in tank (trucks with optional oil clutch)

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Transmission Maintenance

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Change transmission oil

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Torque Converter Type Transmission Maintenance

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Change torque converter oil

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Change inline filter for torque converter

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Front Axle Maintenance

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2400 Hourly / 1 Yearly Forklift Truck Engine Maintenance

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Engine Maintenance

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Retighten cylinder head bolts (C240)

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Check cylinder compression pressure

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Governor Inspection

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Check maximum speed under unloaded condition

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Fuel System Maintenance

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Change fuel filter element (Gas powered)

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Wheel Tire Replacement

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Preparation

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Get tools and jack necessary for replacing tires

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Park the truck on a level, hard surface and shut down the engine

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Apply the parking brake and block the wheel opposite the one you are going to repair

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Put a jack under the truck frame

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Tire Removal

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Remove the valve core to release the air pressure from the tire completely

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Remove air from the tire before loosening or removing components

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Jack up the truck to an extent that the tire still remains on the ground

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