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Poweramp Restraint Powerhook KS7

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Poweramp Restraint Powerhook KS7
Poweramp Restraint Powerhook KS7

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Manual for Poweramp Restraint Powerhook KS7

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Poweramp Restraint Powerhook KS7

Poweramp Restraint Powerhook KS7

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Maintenance Plans for Poweramp Restraint Model Powerhook KS7

Integrate maintenance plans directly into your work orders in MaintainX.

Upper Vertical Limit Adjustment

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Preparation

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Raise the platform fully and engage the maintenance prop in the service position

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Positioning Cylinder Adjustment

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Locate the components

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Disconnect the hydraulic hose from the hose fitting on the positioning cylinder and cap off the open fittings

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Remove the keepers from the positioning cylinder trunnion

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Lift up and support the PowerHook cylinder to allow the positioning cylinder to exit the trunnion

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Loosen the jam nut on the threaded rod eye of the positioning cylinder

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Adjust the positioning cylinder

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Operating Range Testin

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Safety Precautions

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Use an additional means to support the dock platform and lip

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Post safety warnings and barricade the work area

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Wear a hard hat or other applicable head protection

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Stand clear of platform lip when working in front of the dock leveler

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Pre-Test Checks

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Ensure BYPASS mode has not been activated

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Verify light indicators

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Engage PowerHook

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3 Monthly Restraint Maintenance

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Complete Weekly Maintenance

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Inspect for damage or abnormal wear

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Check welds for cracks

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Inspect cylinder pins and mounting holes

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Check J-box for water damage

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Inspect hoses, cylinders, fittings and powerpack

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Inspect control box and conduit for damage

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Check bumpers for more than 1” of wear

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Replace worn, loose, damaged or missing bumpers

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Dock Leveler And Vehicle Restraint Interlock Adjustment

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Preparation

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Ensure the dock leveler is in the cross traffic position before beginning tests.

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Back a transport vehicle with RIG bar into dock or use a test fixture to simulate the RIG bar.

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Restraint Engage before Leveler Operate (RELO) Interlock Test

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Press the RAISE button to check if the dock leveler raises.

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Did the dock leveler raise?

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Momentarily press the ENGAGE button to activate the vehicle restraint automatic engage cycle.

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Adjustment if Leveler Raised

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Decrease dimension (A) to ensure the target is in the sensing range of the switch. Typical factory setting for (A) is approximately 1/8”.

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Lower Vertical Limit Adjustment

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Preparation

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Raise the platform fully and engage the maintenance prop in the service position

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Locate Components

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Locate the target bar and proximity switch

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Confirm the position of the target bar and proximity switch

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Adjust Target Bar

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Loosen the bolt that holds the target

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Adjust target bar direction

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Enter the degree of rotation applied

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Parts for Poweramp Restraint Powerhook KS7

Access the parts list for your equipment in MaintainX.

Part Name
Part Number

Proximity Switch With Harness (Interlock)

0961-0083

J-Box, Standard (4 x 4 in. Metal Box)

9511-0004

J-Box, Cold Weather (5 x 5 in. Plastic Box)

9512-0429

Guide Track Assembly, Complete

0524-0097

Target Bar Upgrade Kit

7056-0002

Proximity Switch With Harness (Interlock)

0961-0083

J-Box, Standard (4 x 4 in. Metal Box)

9511-0004

J-Box, Cold Weather (5 x 5 in. Plastic Box)

9512-0429

Guide Track Assembly, Complete

0524-0097

Target Bar Upgrade Kit

7056-0002

Proximity Switch With Harness (Interlock)

0961-0083

J-Box, Standard (4 x 4 in. Metal Box)

9511-0004

J-Box, Cold Weather (5 x 5 in. Plastic Box)

9512-0429

Guide Track Assembly, Complete

0524-0097

Target Bar Upgrade Kit

7056-0002

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