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Poweramp Restraint Powerhook KS4

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Poweramp Restraint Powerhook KS4
Poweramp Restraint Powerhook KS4

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PDF MANUAL

Manual for Poweramp Restraint Powerhook KS4

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Poweramp Restraint Powerhook KS4

Poweramp Restraint Powerhook KS4

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Maintenance Plans for Poweramp Restraint Model Powerhook KS4

Integrate maintenance plans directly into your work orders in MaintainX.

Reservoir Fluid Level Check

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Preparation

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Raise the platform fully and engage the maintenance prop in the service position.

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Turn OFF all electrical power to the leveler.

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Fluid Level Measurement

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Remove breather cap (F).

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Measure fluid level (G). The fluid level should be approximately 3 in. (76.5 mm) from top of reservoir (E) with platform raised on the maintenance prop.

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Is the fluid level approximately 3 in. (76.5 mm) from the top of the reservoir?

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Fluid Addition

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Is it necessary to add hydraulic fluid?

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Upper Vertical Limit Adjustment

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Preparation

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Raise the platform fully and engage the maintenance prop in the service position

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Positioning Cylinder Adjustment

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Locate the components

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Disconnect the hydraulic hose from the hose fitting on the positioning cylinder

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Cap off the open fittings to prevent fluid loss and contamination

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Remove the keepers from the positioning cylinder trunnion

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Lift up and support the PowerHook cylinder to allow the positioning cylinder to exit the trunnion

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Loosen the jam nut on the threaded rod eye of the positioning cylinder

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Dock Leveler And Vehicle Restraint Interlock Adjustment

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Preparation

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Ensure the dock leveler is in the cross traffic position before beginning tests.

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Back a transport vehicle with RIG bar into dock or use a test fixture to simulate the RIG bar.

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Restraint Engage before Leveler Operate (RELO) Interlock Test

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Press the RAISE button. Did the dock leveler raise?

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If the leveler raised, describe the adjustments made to decrease dimension (A) until the leveler does not raise when the vehicle restraint is not engaged.

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Leveler Stored before Restraint Release (LSRR) Interlock Test

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Momentarily press the ENGAGE button to activate the vehicle restraint automatic engage cycle.

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Raise the dock by pressing the RAISE button until the lip is fully extended, then release the button.

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Lower Vertical Limit Adjustment

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Preparation

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Raise the platform fully and engage the maintenance prop in the service position

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Locate Components

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Locate the target bar and proximity switch

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Confirm the position of the target bar and proximity switch

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Adjust Target Bar

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Loosen the bolt that holds the target

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Adjust target bar direction

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Enter the degree of rotation applied

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Operating Range Testin

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Safety Precautions

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Use an additional means to support the dock platform and lip when working in front of or under the dock leveler.

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Post safety warnings and barricade the work area at dock level and ground level.

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Wear a hard hat or other applicable head protection when working under or around a dock leveler.

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Stand clear of platform lip when working in front of the dock leveler.

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PowerHook Operating Range Test

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Ensure BYPASS mode has not been activated.

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Verify light indicators for BYPASS mode.

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Momentarily press the ENGAGE button.

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Parts for Poweramp Restraint Powerhook KS4

Access the parts list for your equipment in MaintainX.

Part Name
Part Number

Proximity Switch With Harness (Interlock)

0961-0083

J-Box, Standard (4 x 4 in. Metal Box)

9511-0004

J-Box, Cold Weather (5 x 5 in. Plastic Box)

9512-0429

Guide Track Assembly, Complete

0524-0097

Target Bar Upgrade Kit

7056-0002

Proximity Switch With Harness (Interlock)

0961-0083

J-Box, Standard (4 x 4 in. Metal Box)

9511-0004

J-Box, Cold Weather (5 x 5 in. Plastic Box)

9512-0429

Guide Track Assembly, Complete

0524-0097

Target Bar Upgrade Kit

7056-0002

Proximity Switch With Harness (Interlock)

0961-0083

J-Box, Standard (4 x 4 in. Metal Box)

9511-0004

J-Box, Cold Weather (5 x 5 in. Plastic Box)

9512-0429

Guide Track Assembly, Complete

0524-0097

Target Bar Upgrade Kit

7056-0002

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