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Northern Lights Diesel Generator M65C2

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Northern Lights Diesel Generator M65C2
Northern Lights Diesel Generator M65C2

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Manual for Northern Lights Diesel Generator M65C2

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Work Orders

Work Order Templates

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Procedures

Procedures

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Parts

Parts

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Northern Lights Diesel Generator M65C2

Northern Lights Diesel Generator M65C2

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Maintenance Plans for Northern Lights Diesel Generator Model M65C2

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500 Hourly Secondary Fuel Filter Replacement

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Preparation

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Turn off the fuel

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Filter Removal

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Open the filter drain plug and drain the filter

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Remove the secondary fuel filter

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New Filter Installation

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Ensure the surfaces where the cartridge contacts the mounting plate are clean

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Install new filter cartridge

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Finalization

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2000 Hourly Valve Clearances Check

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Preparation

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Ensure the following special tools are available

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Remove rocker arm cover with ventilator tube

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Remove plastic plugs in engine timing holes on front side of flywheel

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Flywheel Rotation and Timing

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Rotate flywheel in clockwise direction with the Flywheel Turning Tool until the Timing Pin engages timing hole in the flywheel

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Are both rocker arms for No. 1 cylinder loose at Top Dead Center?

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If not, remove the timing pin and rotate the flywheel one complete turn and reinstall the timing pin in the flywheel

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Valve Clearance Check

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250 Hourly Lube Oil Filter Replacement

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Old Filter Removal

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Use a filter wrench to remove old filter

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Dispose of filter in approved manner

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Ensure the gasket from the old filter is removed and discarded

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New Filter Installation

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Lubricate the rubber gasket on the new filter

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Screw the new filter on nipple until gasket meets the sealing surface

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Tighten filter one-half turn farther using hands only

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Engine Oil Refill and Check

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2000 Hourly Heat Exchanger Cleaning

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Disassembly

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Drain the cooling system

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Remove the cooling water pipes between the heat exchanger and the water pump inlet

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Disconnect hose to seawater pump

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Unscrew the attaching bolts holding the heat exchanger to the expansion tank

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Remove bolts holding heat exchanger cover

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Cleaning

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Wash the core inside and out

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Use chemical agents if necessary

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250 Hourly Zinc Electrodes Check

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Heat Exchanger Cooled Engine

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Drain the raw water from heat exchanger

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Remove zinc holders from back of the tank, front, and port side of the heat exchanger

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Keel Cooled Engines

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Drain expansion tank

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Remove zinc holder from tank

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Zinc Electrode Maintenance

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Scrape or steel brush the zinc electrode clean

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Is more than 50% of the electrode eroded away?

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Parts for Northern Lights Diesel Generator M65C2

Access the parts list for your equipment in MaintainX.

Part Name
Part Number

Flywheel Turning Tool

JDE 820

Flywheel Turning Tool

JDE 83

Timing Pin

JDE 81-4

Injection Nozzle Puller

JDE38A

Nozzle Bore Cleaning Tool

JDE39

Flywheel Turning Tool

JDE 820

Flywheel Turning Tool

JDE 83

Timing Pin

JDE 81-4

Injection Nozzle Puller

JDE38A

Nozzle Bore Cleaning Tool

JDE39

Flywheel Turning Tool

JDE 820

Flywheel Turning Tool

JDE 83

Timing Pin

JDE 81-4

Injection Nozzle Puller

JDE38A

Nozzle Bore Cleaning Tool

JDE39

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