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Northern Lights Diesel Generator M1064D

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Northern Lights Diesel Generator M1064D
Northern Lights Diesel Generator M1064D

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Manual for Northern Lights Diesel Generator M1064D

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Work Orders

Work Order Templates

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Procedures

Procedures

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Parts

Parts

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Northern Lights Diesel Generator M1064D

Northern Lights Diesel Generator M1064D

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Maintenance Plans for Northern Lights Diesel Generator Model M1064D

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2000 Hourly Heat Exchanger Cleaning

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Disassembly

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Drain the cooling system

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Remove the cooling water pipes between the heat exchanger and the water pump inlet

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Disconnect hose to seawater pump

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Unscrew the attaching bolts holding the heat exchanger to the expansion tank

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Remove bolts holding heat exchanger cover

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Cleaning

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Wash the core inside and out

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Were chemical agents used for cleaning?

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1 Daily Crankcase Vent System Check

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Filter Service Indicator Check

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Is the red filter service indicator button popped up?

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Was the filter element changed?

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Indicator Reset

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Unscrew the clear plastic cover on the button.

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Push the indicator down to reset it.

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Replace the clear plastic cover.

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Ensure the engine is shut down before performing the service.

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Initial 100 Hourly Lube Oil Filter Replacement

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Lube Oil Filter Replacement

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Record the current engine hours

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Ensure the following initial changes have been completed

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Use a filter wrench to remove old filter

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Dispose of filter in approved manner

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Ensure the gasket from the old filter is removed and discarded

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Lubricate the rubber gasket on the new filter

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Screw the new filter on nipple until gasket meets the sealing surface

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Tighten filter one-half turn farther using hands only

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Initial 50 Hourly Engine Oil Replacement

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Preparation

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Ensure engine is turned off and cooled down

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Gather necessary tools and materials, including owner-supplied drain hose and suitable container for oil collection

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Draining Old Oil

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Remove plug from outlet in base frame

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Screw in owner-supplied drain hose

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Open valve at oil pan outlet

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Drain oil into suitable container

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Close valve after oil has been drained

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Fuel System Bleeding

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Safety Precautions

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Ensure all pressure is relieved before disconnecting lines.

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Verify all connections are tight and lines, pipes, and hoses are not damaged before applying pressure.

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Use a piece of cardboard or wood to search for suspected leaks instead of hands.

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If injured by escaping fuel, describe the injury and confirm seeing a doctor immediately.

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Bleeding the Fuel System

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Loosen the bleed plug on the fuel filter.

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Operate the primer pump lever until most air bubbles are expelled and clear fuel escapes the bleed plug.

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Tighten the bleed plug.

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Parts for Northern Lights Diesel Generator M1064D

Access the parts list for your equipment in MaintainX.

Part Name
Part Number

Flywheel Turning Tool

JDE 820

Flywheel Turning Tool

JDE 83

Timing Pin

JDE 81-4

Injection Nozzle Puller

JDE38A

Nozzle Bore Cleaning Tool

JDE39

Flywheel Turning Tool

JDE 820

Flywheel Turning Tool

JDE 83

Timing Pin

JDE 81-4

Injection Nozzle Puller

JDE38A

Nozzle Bore Cleaning Tool

JDE39

Flywheel Turning Tool

JDE 820

Flywheel Turning Tool

JDE 83

Timing Pin

JDE 81-4

Injection Nozzle Puller

JDE38A

Nozzle Bore Cleaning Tool

JDE39

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