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Northern Lights Diesel Generator M1064A

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Northern Lights Diesel Generator M1064A
Northern Lights Diesel Generator M1064A

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Manual for Northern Lights Diesel Generator M1064A

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Work Orders

Work Order Templates

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Procedures

Procedures

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Parts

Parts

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Northern Lights Diesel Generator M1064A

Northern Lights Diesel Generator M1064A

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Maintenance Plans for Northern Lights Diesel Generator Model M1064A

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500 Hourly Turbo Boost Check

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Preparation

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Ensure the engine is turned off and cooled down

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Gather necessary tools and equipment

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Boost Gauge Installation

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Locate the 1/8" NPT threaded port on the inlet manifold

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Remove the plug from the threaded port

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Install the boost gauge hose into the threaded port

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Measurement

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Record the boost pressure reading

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250 Hourly Lube Oil Filter Replacement

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Old Filter Removal

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Use a filter wrench to remove old filter

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Dispose of filter in approved manner

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Ensure the gasket from the old filter is removed and discarded

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New Filter Installation

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Lubricate the rubber gasket on the new filter

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Screw the new filter on nipple until gasket meets the sealing surface

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Tighten filter one-half turn farther using hands only

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Engine Oil Refill and Check

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500 Hourly Secondary Fuel Filter Replacement

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Preparation

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Turn off the fuel

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Filter Removal

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Open the filter drain plug and drain the filter

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Remove the secondary fuel filter

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New Filter Installation

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Ensure the surfaces where the cartridge contacts the mounting plate are clean

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Install new filter cartridge

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Finalization

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2000 Hourly Cooling System Flushing

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CAUTION: The cooling water in the engine reaches extremely high temperatures. Use extreme caution when working on hot engines to avoid burns. Allow the engine to cool before working on the cooling system. Open the filler cap carefully, using protective clothing when the engine is warm.

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Preparation

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Has the engine cooled down completely?

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Ensure the engine is stopped.

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Flushing the Cooling System

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Close the seacock.

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Remove the pressure cap from the expansion tank with caution.

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Open the cooling system air vent on top of turbocharger, if applicable.

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Open the drains on the exhaust manifold and engine block.

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500 Hourly Raw Water Pump Impeller Replacement

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Impeller Replacement

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Change the sea water pump impeller as needed

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Remove the pump end cover

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Remove impeller with water pump pliers

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Ensure all pieces of a failed impeller are removed

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Clean the inside of the housing

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Press in the new impeller

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Place the sealing washer in the outer end of the impeller center if not already done

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Replace the cover using a new gasket

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Parts for Northern Lights Diesel Generator M1064A

Access the parts list for your equipment in MaintainX.

Part Name
Part Number

Flywheel Turning Tool

JDE 820

Flywheel Turning Tool

JDE 83

Timing Pin

JDE 81-4

Injection Nozzle Puller

JDE38A

Nozzle Bore Cleaning Tool

JDE39

Flywheel Turning Tool

JDE 820

Flywheel Turning Tool

JDE 83

Timing Pin

JDE 81-4

Injection Nozzle Puller

JDE38A

Nozzle Bore Cleaning Tool

JDE39

Flywheel Turning Tool

JDE 820

Flywheel Turning Tool

JDE 83

Timing Pin

JDE 81-4

Injection Nozzle Puller

JDE38A

Nozzle Bore Cleaning Tool

JDE39

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