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Documents & Manuals

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Tensioning Guide
Belt-diagram
C-120 pulleys
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Work Order Templates

Pre-built workflows to keep your asset running smoothly.

Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
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Procedures

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Motion Industries
Applied Industrial Technologies
Electrical Brothers
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Parts

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Drive Motor
B2 Rollers
Tensioning System
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KSB SE & Co. KGaA Submersible Motor Pump KRT F 100-254

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Maintenance Plans for KSB SE & Co. KGaA Submersible Motor Pump Model KRT F 100-254

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Submersible Motor Pump Cleaning

Safety Precautions

Wear safety clothing and a protective mask if required.

Observe all legal regulations on the disposal of fluids posing a health hazard.

Flushing and Cleaning

Has the pump been used for handling noxious, explosive, hot or other hazardous fluids?

Flush the pump if it has been used for handling hazardous fluids.

Flush and clean the pump before transporting it to the workshop.

Disposal and Documentation

Collect and properly dispose of the flushing fluid and any residues of the fluid handled.

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4000 Hourly / 1 Yearly Power Cables Inspection

Visual Inspection

Ensure the pump set has been lifted out of the pump sump and cleaned (Applies to installation type K only).

Inspect the power cables for visible damage.

Replace any damaged components with original spare parts.

Checking the Ground Conductor

Measure the resistance between the ground conductor and chassis ground.

Is the electrical resistance lower than 1 Ω?

Replace any damaged components with original spare parts.

Safety Precautions

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Submersible Motor Pump Inspection

Safety Precautions

Wear safety clothing and a protective mask if required

Observe all legal regulations on the disposal of fluids posing a health hazard

Preparation

Close the shut-off element on the suction side

Switch off the drive and ensure it cannot be re-started unintentionally

Close the shut-off element on the discharge side

Inspection Hole Opening

Open the drain plug (auxiliary connection 6B)

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10000 Hourly / 3 Yearly Bearings Lubrication

Pre-Lubrication Safety Checks

Ensure the pump set is positioned on a level surface and secured against tipping over.

Verify that the pump set is de-energized and secured against unintentional start-up.

Lubrication Process

Remove screw plug 903.46 and joint ring 411.46.

Connect the pump set to the power supply.

Secure the pump set against tilting.

Start up the pump set.

Fill in 2.1 oz [60 g] of grease via lubricating nipple 636.02.

Run this procedure

4000 Hourly / 1 Yearly Insulation Resistance Inspection

Pre-Inspection Note

In demanding conditions (e.g. high mechanical and hydraulic loads) reduce the maintenance interval accordingly. For a consultation or any queries please contact KSB Service.

Ensure the pump set is disconnected in the control cabinet

Use an insulation resistance measuring device with a maximum measuring voltage of 500 V (maximum permissible voltage 1000 V)

Measure the winding to chassis ground

Connect all winding ends together

Record the insulation resistance of the winding to chassis ground

Is the insulation resistance of the winding to chassis ground lower than 1 MΩ?

Measure the winding temperature sensor to chassis ground

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