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Kaeser

Kaeser Screw Compressor AS31

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Kaeser Screw Compressor AS31
Kaeser Screw Compressor AS31

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Work Order Templates

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Parts

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Kaeser Screw Compressor AS31

Kaeser Screw Compressor AS31

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Maintenance Plans for Kaeser Screw Compressor Model AS31

Integrate maintenance plans directly into your work orders in MaintainX.

500 Hourly Drive Belt Tension Check

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Switch off the compressor unit

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Lock the main disconnect switch in the 'off' position

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Enter the hours of operation

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Check the tension of the belt drive

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Re-tension the belt drive if necessary

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Open the left-hand maintenance and drive access doors

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Loosen the hexagonal nut (1)

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Tension the belt drive with the hexagonal nut (2)

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Tighten the hexagonal nut (1)

Run this procedureArrow right

4000 Hourly Oil Change

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WARNING: Danger of scalding with hot oil. Beware of air/oil mist that could blow out of the hose. Unrestricted air/oil flow through the hose end will result in a whipping action which could cause severe injury or death.

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Attention!: Drain the oil out of the oil separator tank, cooler and the oil pipes completely.

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Dispose of the used oil according to environmental regulations.

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Perform a test run. When the operating temperature is reached, shut down the compressor unit and lock the main disconnect in the "off" position in accordance with applicable lock out/tag out procedures to ensure the compressor does not restart.

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Afterwards, carry out a visual check for leaks.

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Switch off the compressor unit and lock the main disconnect in the "off" position in accordance with applicable lockout/tagout procedures to ensure the compressor does not restart.

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Lock the isolation shut-off valve in the "closed" position and vent all compressed air trapped between the compressor and the isolation shut-off valve in accordance with applicable lock out/ tag out procedures.

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The oil circulation system of the compressor unit vents automatically.

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Open the left-hand maintenance and drive access doors.

Run this procedureArrow right

Direction of Rotation Check

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Attention!: The compressor is wired for connection to a clockwise phase sequence power supply.

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Phase sequence test passed?

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Arrows showing the direction of rotation are located on the motor and on the airend housing.

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Direction of rotation verified during initial start?

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If the direction of rotation is incorrect, change over the supply conductors L1 and L2.

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Attention!: If the airend rotates in the wrong direction, the compressor is automatically shut down by the safety air pressure switch (4.2, see chapter 5.3).

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Sign off on the direction of rotation check

Run this procedureArrow right

Initial 2000 Hourly Oil Change

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WARNING: Danger of scalding with hot oil. Beware of air/oil mist that could blow out of the hose. Unrestricted air/oil flow through the hose end will result in a whipping action which could cause severe injury or death.

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Attention!: Drain the oil out of the oil separator tank, cooler and the oil pipes completely.

Check mark

Dispose of the used oil according to environmental regulations.

Check mark

Perform a test run. When the operating temperature is reached, shut down the compressor unit and lock the main disconnect in the "off" position in accordance with applicable lock out/tag out procedures to ensure the compressor does not restart.

Check mark

Afterwards, carry out a visual check for leaks.

Check mark

Switch off the compressor unit

Check mark

Lock the main disconnect in the "off" position in accordance with applicable lockout/tagout procedures to ensure the compressor does not restart.

Check mark

Lock the isolation shut-off valve in the "closed" position and vent all compressed air trapped between the compressor and the isolation shut-off valve in accordance with applicable lock out/ tag out procedures.

Check mark

The oil circulation system of the compressor unit vents automatically.

Run this procedureArrow right

Initial 6000 Hourly Oil Change

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WARNING: Danger of scalding with hot oil. Beware of air/oil mist that could blow out of the hose. Unrestricted air/oil flow through the hose end will result in a whipping action which could cause severe injury or death.

Check mark

Attention!: Drain the oil out of the oil separator tank, cooler and the oil pipes completely.

Check mark

Switch off the compressor unit and lock the main disconnect in the "off" position.

Check mark

Lock the isolation shut-off valve in the "closed" position and vent all compressed air trapped.

Check mark

The oil circulation system of the compressor unit vents automatically.

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Open the left-hand maintenance and drive access doors.

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Open the right-hand maintenance door.

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The pressure gauge on the oil separator tank must indicate zero psig.

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Close the ball valve.

Run this procedureArrow right

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