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Kaeser

Kaeser Screw Compressor AS 30

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Kaeser Screw Compressor AS 30
Kaeser Screw Compressor AS 30

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Documents

Documents & Manuals

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  • CheckTensioning Guide

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Work Orders

Work Order Templates

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Procedures

Procedures

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Parts

Parts

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  • CheckTensioning System

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Kaeser Screw Compressor AS 30

Kaeser Screw Compressor AS 30

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Maintenance Plans for Kaeser Screw Compressor Model AS 30

Integrate maintenance plans directly into your work orders in MaintainX.

3000 Hourly Oil Change

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Sigma Lubricants: M-460, FG-460

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Drain the oil completely from the following components in the sequence shown:

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■ Oil separator tank

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■ Oil cooler

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■ Airend

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■ Heat exchanger (Option W2/W3)

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Always change the oil filter and oil separator cartridge when changing the oil.

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Compressed air helps to expel the oil. This compressed air can be taken either from the compressor itself or from an external source.

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An external source of compressed air is necessary in the following cases (examples):

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1 Yearly Heat Recovery System Maintenance

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Deposits in the heat exchanger can significantly reduce its capacity to transfer heat. Check the heat exchanger regularly for leaks and contamination. Frequency of checking is dependant on the characteristics of the heat transfer medium. Pressure in the cooling oil circuit is generally higher than that in the heat recovery system. If a leak occurs, oil will run into the heat-receiving medium. Increased cooling oil loss can indicate a leaking heat exchanger.

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Precondition: The power supply disconnecting device is switched off, the device is locked off, the absence of any voltage has been verified.

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Check the heat exchanger visually for leaks.

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Have an authorized KAESER service representative check the heat exchanger for internal leaks and clean if contaminated.

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Sign off on the heat recovery system maintenance

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3000 Hourly Cooler Filter Mats Change

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Precondition: The machine is switched off.

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Filter mat removed from the retaining frame

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Loose dirt removed from the filter mat

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Was the filter mat washed with lukewarm water and household detergent?

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Filter mat changed if cleaning was not possible or if the change interval had expired

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Filter mat carefully inserted in the retaining frame

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Sign off on the filter mat change

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12000 Screw Compressor Belt Change

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Precondition: The power supply disconnecting device is switched off, the device is locked off, the absence of any voltage has been verified. The machine has cooled down. Touching the moving drive belt may result in severe bruising or even loss of limb or extremities!

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Loosen the screw plugs 4 and lift the belt guard 5

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Loosen the locking nut 2

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Turn adjusting nut 1 to loosen the tension on the belts until they can be removed from the pulley

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Install the new set of belts and use the adjusting nut 1 to adjust tension until the marker pin reaches the lower end of the elongated hole

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Retighten the locking nut 2

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Replace the belt guard and tighten the screw plugs

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Sign off on the belt change

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1000 Hourly Cooler Filter Mats Cleaning

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Precondition: The machine is switched off.

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Filter mat removed from the retaining frame

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Loose dirt removed from the filter mat

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Was the filter mat washed with lukewarm water and household detergent?

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Was the filter mat changed?

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Filter mat inserted in the retaining frame

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Sign off on the filter mat cleaning

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Parts for Kaeser Screw Compressor AS 30

Access the parts list for your equipment in MaintainX.

Part Name
Part Number

Oil Separator Cartridge

1450

Condensate Drain: Service Unit

9602

Filter Mat, Cooling Air

1050

Control Cabinet Breather

1095

Filter Mat, Control Cabinet

1100

Oil Separator Cartridge

1450

Condensate Drain: Service Unit

9602

Filter Mat, Cooling Air

1050

Control Cabinet Breather

1095

Filter Mat, Control Cabinet

1100

Oil Separator Cartridge

1450

Condensate Drain: Service Unit

9602

Filter Mat, Cooling Air

1050

Control Cabinet Breather

1095

Filter Mat, Control Cabinet

1100

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