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Hytrol High Speed Sortation Conveyor Prosort 400 Elite

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Hytrol High Speed Sortation Conveyor Prosort 400 Elite
Hytrol High Speed Sortation Conveyor Prosort 400 Elite

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Manual for Hytrol High Speed Sortation Conveyor Prosort 400 Elite

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Documents & Manuals

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Work Orders

Work Order Templates

Pre-built workflows to keep your asset running smoothly.

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Procedures

Procedures

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Parts

Parts

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Hytrol High Speed Sortation Conveyor Prosort 400 Elite

Hytrol High Speed Sortation Conveyor Prosort 400 Elite

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Maintenance Plans for Hytrol High Speed Sortation Conveyor Model Prosort 400 Elite

Integrate maintenance plans directly into your work orders in MaintainX.

10 Weekly High Speed Sortation Conveyor Lubrication

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BEARINGS:

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NO GREASE FITTING - Prelubricated - No lubrication required

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WITH GREASE FITTING - Relubricate approximately every 10 to 12 weeks with lithium base grease suitable for ball bearing service

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RECOMMENDED CHAIN LUBRICANT:

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Enter the type of clean non-detergent petroleum or synthetic oil used

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REDUCERS:

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Enter the recommendations by manufacturer

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OILER BRUSH ADJUSTMENT:

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The oiler brush comes in contact with the chain for proper lubrication and increased chain life

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Pneumatic Divert Switch Check

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Warning: Ensure all ProSort sections are installed and aligned before proceeding.

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Manually pivot the switch back and forth between the non-divert and divert position. Is the movement free and smooth?

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If there was any switch binding, what was the cause and how was it remedied?

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If switch adjustment was necessary, was the jam nut on the cylinder rod loosened and retightened after adjustment?

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Is the air pressure turned on?

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Is each divert switch in, or moves to, the home (non-divert) position?

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Is the smart prox set properly, with the face of the prox set just out of the shoe pin guide path in the switch guide?

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3 Monthly High Speed Sortation Conveyor Check

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Reducer:

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Check Oil Level

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Carrying Chains Sprockets:

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Check Alignment with Chain Guards

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Carrying Chain Guides:

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Check for Wear;

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1 Monthly High Speed Sortation Conveyor Check

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Motor:

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Check Noise

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Check Mounting Bolts

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Reducer:

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Check Noise

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Check Temperature

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Carrying Chains:

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Check Tension

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Structural:

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Electric Divert Switch Check

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NOTE: All electric divert servo motors are paired with the associated drives at the factory. Connecting motors to the wrong drive may have an adverse effect on the divert operation and could result in physical damage to the sorter. Always connect the drives to the factory paired motors to prevent damage.

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Diverts are fully in either the home or diverted position

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Diverts are in the home position after removing the enable signal to the Smart Prox and flagging the Smart Prox to trigger a move operation

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Each time diverts are powered on, the diverter moves slowly until it finds the home position

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Is the “All Systems Go” signal on before running the sorter?

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Smart Prox is set properly. The face of the prox should be set just out of the shoe pin guide path in the switch guide

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Sign off on the Electric Divert Switch Check

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Parts for Hytrol High Speed Sortation Conveyor Prosort 400 Elite

Access the parts list for your equipment in MaintainX.

Part Name
Part Number

Drive Side Chnil Weldment - LH

WA-015050-L

Drive Side Chnl Weldment - RH

WA-015050-R

Take-Up - Drive Side Left Hand

WA-015252

Take-Up - Drive Side Right Hand

WA-015064

Take-Up - Slave Side Lett Hand

WA-015120

Drive Side Chnil Weldment - LH

WA-015050-L

Drive Side Chnl Weldment - RH

WA-015050-R

Take-Up - Drive Side Left Hand

WA-015252

Take-Up - Drive Side Right Hand

WA-015064

Take-Up - Slave Side Lett Hand

WA-015120

Drive Side Chnil Weldment - LH

WA-015050-L

Drive Side Chnl Weldment - RH

WA-015050-R

Take-Up - Drive Side Left Hand

WA-015252

Take-Up - Drive Side Right Hand

WA-015064

Take-Up - Slave Side Lett Hand

WA-015120

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