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Hytrol High Speed Sortation Conveyor Prosort 100 Elite

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Hytrol High Speed Sortation Conveyor Prosort 100 Elite
Hytrol High Speed Sortation Conveyor Prosort 100 Elite

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Manual for Hytrol High Speed Sortation Conveyor Prosort 100 Elite

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Documents

Documents & Manuals

Find all the essential guides in one place.

  • CheckTensioning Guide

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Work Orders

Work Order Templates

Pre-built workflows to keep your asset running smoothly.

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Procedures

Procedures

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Parts

Parts

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Hytrol High Speed Sortation Conveyor Prosort 100 Elite

Hytrol High Speed Sortation Conveyor Prosort 100 Elite

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Maintenance Plans for Hytrol High Speed Sortation Conveyor Model Prosort 100 Elite

Integrate maintenance plans directly into your work orders in MaintainX.

3 Monthly High Speed Sortation Conveyor Check

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Reducer:

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Check Oil Level

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Carrying Chains Sprockets:

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Check Alignment with Chain Guards

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Carrying Chain Guides:

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Check for Wear;

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1 Weekly High Speed Sortation Conveyor Check

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Motor:

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Check Temperature

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Carrying Chains:

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Check Lubrication

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Slat/Shoe Assemblies:

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Check Physical Condition

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Check Operation

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Divert Switches:

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Check Physical Condition

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Electric Divert Switch Check

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NOTE: All electric divert servo motors are paired with the associated drives at the factory. Connecting motors to the wrong drive may have an adverse effect on the divert operation and could result in physical damage to the sorter. Always connect the drives to the factory paired motors to prevent damage.

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Diverts are fully in either the home or diverted position

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Diverts are in the home position after removing the enable signal to the Smart Prox and flagging the Smart Prox to trigger a move operation

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Each time diverts are powered on, the diverter moves slowly until it finds the home position

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“All Systems Go” signal is on before running the sorter

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Smart Prox is set properly. The face of the prox should be set just out of the shoe pin guide path in the switch guide

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Upload a photo of the Smart Prox setting

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Sign off on the Electric Divert Switch Check

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1 Monthly High Speed Sortation Conveyor Check

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Motor:

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Check Noise

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Check Mounting Bolts

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Reducer:

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Check Noise

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Check Temperature

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Carrying Chains:

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Check Tension

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Structural:

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10 Weekly High Speed Sortation Conveyor Lubrication

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BEARINGS:

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A) NO GREASE FITTING - Prelubricated - No lubrication required.

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B) WITH GREASE FITTING - Relubricate approximately every 10 to 12 weeks with lithium base grease suitable for ball bearing service.

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RECOMMENDED CHAIN LUBRICANT:

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A good grade of clean non-detergent petroleum or synthetic oil is recommended. See chart for proper viscosity.

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REDUCERS:

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See recommendations by manufacturer.

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OILER BRUSH ADJUSTMENT:

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It is very important that the oiler brush comes in contact with the chain for proper lubrication and increased chain life. This can be done by using the adjusting nuts and support brackets.;

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Parts for Hytrol High Speed Sortation Conveyor Prosort 100 Elite

Access the parts list for your equipment in MaintainX.

Part Name
Part Number

Female Rod End - 5/16-24 RH Threads

019.222

Y-Plug Cable Connector

032.21124

Smart Proximity Switch-24VDC, Customized

032.2113

1/4-20 X 3/4 in. LG Hex Head Cap Screw, ZP

040.100

5/16-24 X 1-1/4 in. LG Hex Bolt, Full TH, GR 8

040.20255

Female Rod End - 5/16-24 RH Threads

019.222

Y-Plug Cable Connector

032.21124

Smart Proximity Switch-24VDC, Customized

032.2113

1/4-20 X 3/4 in. LG Hex Head Cap Screw, ZP

040.100

5/16-24 X 1-1/4 in. LG Hex Bolt, Full TH, GR 8

040.20255

Female Rod End - 5/16-24 RH Threads

019.222

Y-Plug Cable Connector

032.21124

Smart Proximity Switch-24VDC, Customized

032.2113

1/4-20 X 3/4 in. LG Hex Head Cap Screw, ZP

040.100

5/16-24 X 1-1/4 in. LG Hex Bolt, Full TH, GR 8

040.20255

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