The Hytrol High Speed Sortation Conveyor Prosort 100 Elite is a state-of-the-art conveyor system designed for efficient sorting and distribution in industrial environments. This model enhances operational productivity with its advanced technology and robust construction, making it ideal for high-volume material handling applications.
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Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
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Drive Motor
B2 Rollers
Tensioning System
+ 40 more

Hytrol High Speed Sortation Conveyor Prosort 100 Elite
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Integrate maintenance plans directly into your work orders in MaintainX.
Electric Divert Switch Check
NOTE: All electric divert servo motors are paired with the associated drives at the factory. Connecting motors to the wrong drive may have an adverse effect on the divert operation and could result in physical damage to the sorter. Always connect the drives to the factory paired motors to prevent damage.
Diverts are fully in either the home or diverted position
Diverts are in the home position after removing the enable signal to the Smart Prox and flagging the Smart Prox to trigger a move operation
Each time diverts are powered on, the diverter moves slowly until it finds the home position
“All Systems Go” signal is on before running the sorter
Smart Prox is set properly. The face of the prox should be set just out of the shoe pin guide path in the switch guide
Upload a photo of the Smart Prox setting
Sign off on the Electric Divert Switch Check
1 Monthly High Speed Sortation Conveyor Check
Motor:
Check Noise
Check Mounting Bolts
Reducer:
Check Noise
Check Temperature
Carrying Chains:
Check Tension
Structural:
10 Weekly High Speed Sortation Conveyor Lubrication
BEARINGS:
A) NO GREASE FITTING - Prelubricated - No lubrication required.
B) WITH GREASE FITTING - Relubricate approximately every 10 to 12 weeks with lithium base grease suitable for ball bearing service.
RECOMMENDED CHAIN LUBRICANT:
A good grade of clean non-detergent petroleum or synthetic oil is recommended. See chart for proper viscosity.
REDUCERS:
See recommendations by manufacturer.
OILER BRUSH ADJUSTMENT:
It is very important that the oiler brush comes in contact with the chain for proper lubrication and increased chain life. This can be done by using the adjusting nuts and support brackets.;
Pneumatic Divert Switch Check
Warning: Ensure all ProSort sections are installed and aligned before proceeding.
Manually pivot the switch back and forth between the non-divert and divert position checking for a free and smooth pivoting movement.
Describe any switch binding issues and remedies applied.
Switch adjustment necessary?
If switch adjustment is necessary, loosen the jam nut on the cylinder rod. Screw cylinder rod into or out of rod end to adjust the switch and retighten jam nut.
Is air pressure on and each divert switch in, or moves to, the home (non-divert) position (Figure 8C)?
Is the smart prox set properly? The face of the prox should be set just out of the shoe pin guide path in the switch guide (Figure 8B).
Sign off on the Pneumatic Divert Switch Check
1 Weekly High Speed Sortation Conveyor Check
Motor:
Check Temperature
Carrying Chains:
Check Lubrication
Slat/Shoe Assemblies:
Check Physical Condition
Check Operation
Divert Switches:
Check Physical Condition
Access the parts list for your equipment in MaintainX.
Y-Plug Cable Connector
032.21124
1/4-20 NC2B Hex Locknut-Nylon Insert,ZP
041.800
Plastic Tee-1/2 in. PLST-1/2 in. PLST-1/2 in. PLST
094.14089
Brass Conn-Straight Male, 1/8 in. NPT-3/8 in. PLS
094.14015
#10-24 X 1-3/4 in. LG Hex Skt FIt HD Cap Screw
042.6515
Y-Plug Cable Connector
032.21124
1/4-20 NC2B Hex Locknut-Nylon Insert,ZP
041.800
Plastic Tee-1/2 in. PLST-1/2 in. PLST-1/2 in. PLST
094.14089
Brass Conn-Straight Male, 1/8 in. NPT-3/8 in. PLS
094.14015
#10-24 X 1-3/4 in. LG Hex Skt FIt HD Cap Screw
042.6515
Y-Plug Cable Connector
032.21124
1/4-20 NC2B Hex Locknut-Nylon Insert,ZP
041.800
Plastic Tee-1/2 in. PLST-1/2 in. PLST-1/2 in. PLST
094.14089
Brass Conn-Straight Male, 1/8 in. NPT-3/8 in. PLS
094.14015
#10-24 X 1-3/4 in. LG Hex Skt FIt HD Cap Screw
042.6515
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