Turn manuals into instant answers
with your AI-powered assistantTurn manuals into instant answers
with your AI-powered assistant
Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
Access the parts list for your equipment in MaintainX.
Drive Motor
B2 Rollers
Tensioning System
+ 40 more
Hytrol High Speed Sortation Conveyor Prosort 100 Elite
Create an account to install this asset package.
Integrate maintenance plans directly into your work orders in MaintainX.
3 Monthly High Speed Sortation Conveyor Check
Reducer:
Check Oil Level
Carrying Chains Sprockets:
Check Alignment with Chain Guards
Carrying Chain Guides:
Check for Wear;
1 Weekly High Speed Sortation Conveyor Check
Motor:
Check Temperature
Carrying Chains:
Check Lubrication
Slat/Shoe Assemblies:
Check Physical Condition
Check Operation
Divert Switches:
Check Physical Condition
Electric Divert Switch Check
NOTE: All electric divert servo motors are paired with the associated drives at the factory. Connecting motors to the wrong drive may have an adverse effect on the divert operation and could result in physical damage to the sorter. Always connect the drives to the factory paired motors to prevent damage.
Diverts are fully in either the home or diverted position
Diverts are in the home position after removing the enable signal to the Smart Prox and flagging the Smart Prox to trigger a move operation
Each time diverts are powered on, the diverter moves slowly until it finds the home position
“All Systems Go” signal is on before running the sorter
Smart Prox is set properly. The face of the prox should be set just out of the shoe pin guide path in the switch guide
Upload a photo of the Smart Prox setting
Sign off on the Electric Divert Switch Check
1 Monthly High Speed Sortation Conveyor Check
Motor:
Check Noise
Check Mounting Bolts
Reducer:
Check Noise
Check Temperature
Carrying Chains:
Check Tension
Structural:
10 Weekly High Speed Sortation Conveyor Lubrication
BEARINGS:
A) NO GREASE FITTING - Prelubricated - No lubrication required.
B) WITH GREASE FITTING - Relubricate approximately every 10 to 12 weeks with lithium base grease suitable for ball bearing service.
RECOMMENDED CHAIN LUBRICANT:
A good grade of clean non-detergent petroleum or synthetic oil is recommended. See chart for proper viscosity.
REDUCERS:
See recommendations by manufacturer.
OILER BRUSH ADJUSTMENT:
It is very important that the oiler brush comes in contact with the chain for proper lubrication and increased chain life. This can be done by using the adjusting nuts and support brackets.;
Access the parts list for your equipment in MaintainX.
Female Rod End - 5/16-24 RH Threads
019.222
Y-Plug Cable Connector
032.21124
Smart Proximity Switch-24VDC, Customized
032.2113
1/4-20 X 3/4 in. LG Hex Head Cap Screw, ZP
040.100
5/16-24 X 1-1/4 in. LG Hex Bolt, Full TH, GR 8
040.20255
Female Rod End - 5/16-24 RH Threads
019.222
Y-Plug Cable Connector
032.21124
Smart Proximity Switch-24VDC, Customized
032.2113
1/4-20 X 3/4 in. LG Hex Head Cap Screw, ZP
040.100
5/16-24 X 1-1/4 in. LG Hex Bolt, Full TH, GR 8
040.20255
Female Rod End - 5/16-24 RH Threads
019.222
Y-Plug Cable Connector
032.21124
Smart Proximity Switch-24VDC, Customized
032.2113
1/4-20 X 3/4 in. LG Hex Head Cap Screw, ZP
040.100
5/16-24 X 1-1/4 in. LG Hex Bolt, Full TH, GR 8
040.20255
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Ensure your team follows consistent procedures to minimize equipment failures and costly delays.
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Lower Maintenance Costs
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