The Hyster-Yale Lift Truck W45ZHD3 is a robust and reliable forklift designed for heavy-duty applications. Known for its exceptional maneuverability and lifting capabilities, this model is ideal for warehouses and industrial environments, ensuring efficient material handling and productivity.

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Manual for Hyster-Yale Hyster-Yale Lift Truck W45ZHD3 W45ZHD3

MAINTENANCE RESOURCES

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Documents & Manuals

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Tensioning Guide
Belt-diagram
C-120 pulleys
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Work Order Templates

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Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
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Procedures

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Motion Industries
Applied Industrial Technologies
Electrical Brothers
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Parts

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Drive Motor
B2 Rollers
Tensioning System
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Hyster-Yale Hyster-Yale Lift Truck W45ZHD3 W45ZHD3

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Maintenance Plans for Hyster-Yale Hyster-Yale Lift Truck W45ZHD3 Model W45ZHD3

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2000 Hourly / 2 Yearly Lift Truck Maintenance

Load Wheel Bearings - Disassemble, clean, and inspect for wear or damage. Pack the bearings with grease and assemble.

Drive Unit Gear Oil - Keep truck level. Place a drip pan under front end of the truck and drain the oil. Remove drive unit cover. Remove drain and fill plugs to drain gear oil. Replace drain. Add gear oil through fill plug until oil runs out. Replace fill plug. Drive unit capacity is 0.18 liter (6 oz). DO NOT OVERFILL.

Hydraulic System - Lower the forks. Remove the drive unit cover. Remove the reservoir. Empty hydraulic oil into a suitable container and discard in accordance with local regulations. Clean the hydraulic reservoir using a suitable cleaning solution and dry with compressed air. Clean and inspect the strainer. Replace the strainer if clogged or damaged. Make sure reservoir is clean and dry. Install the reservoir.

To Fill Hydraulic Reservoir

Lower the forks. Remove the breather filler cap. Add hydraulic oil through the breather filler pipe until at Max Mark on reservoir. Capacity is approximately 0.95 liter (1.0 qt). Install the breather cap and tighten. Raise and lower the forks, while bringing oil to normal operating temperature. Then recheck hydraulic oil level. DO NOT OVERFILL.;

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2000 Hourly Lift Truck Maintenance

Clean and Repack Load Wheel Bearings

Inspect Contactors - Tips and Wire Connections - Tightness and Corrosion

Replace All Bolts, Nuts, Cotter Pins, Etc.

Sign off on the lift truck maintenance

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350 Hourly Lift Truck Maintenance

Lubricate - Chassis (All Fittings)

Inspect All Linkage and Load Wheels

Hydraulic Reservoir Oil Level

Inspect Hydraulic Reservoir Breather

Inspect Caster Wheel Clearance

Drive Unit Oil Level

Inspect Hydraulic Pump for Noise and Operation

Inspect Hydraulic Control Valve for Leaks and Operation

Inspect Relief Valve Settings

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8 Hourly / 1 Daily Lift Truck Check

Hydraulic Fluid Leaks

Tires Condition

Forks Condition

Load Backrest for Cracks and Mounting

Hydraulic Hoses and Fittings for Leaks and Damaged or Defective Components

Attached Safety Warnings

Battery - Water/Electrolyte Level and Charge

Hydraulic Reservoir Fluid Level

Operating Manual in Container

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350 Hourly / 6 Monthly Lift Truck Maintenance

Refer to Capacities and Specifications 8000 SRM 1010 for proper specifications on lubrication requirements for the lubrication fittings. Clean the lubrication fittings before and after lubricating. See Figure 8.

Check Hydraulic Oil Level

Hydraulic System Check - Check the hydraulic oil level when the oil is at normal operating temperature and forks are in the lowered position.

Remove drive unit cover. Remove breather cap from hydraulic pump and reservoir. Add hydraulic oil, if necessary, through the breather filler pipe until oil is at Full mark on reservoir. Install breather cap and tighten. DO NOT OVERFILL.

Hydraulic Reservoir Breather - Remove drive unit cover. Remove breather and clean with a suitable cleaning solution, blow dry with compressed air, and install. Replace breather if it cannot be cleaned or is damaged.

Drive Unit (Initial 350 hour check) - Keep truck level. Place a drip pan under front end of the truck and drain the oil. Remove drive unit cover. Remove drain and fill plugs to drain gear oil. Replace drain. Add gear oil through fill plug until oil runs out. Replace fill plug. Drive unit capacity is 0.18 liter (6 oz). DO NOT OVERFILL.

Drive Unit - With the truck level, remove the fill plug and check the oil level, add gear oil until full. DO NOT OVERFILL.;

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