Trane Stealth™ Air-Cooled Chiller SCWF80

WARNING: Hazardous Voltage w/Capacitors! Failure to disconnect power and discharge capacitors before servicing could result in death or serious injury. Disconnect all electric power, including remote disconnects and discharge all motor start/run capacitors before servicing. Follow proper lockout/tagout procedures to ensure the power cannot be inadvertently energized.

For variable frequency drives or other energy storing components provided by Trane or others, refer to the appropriate manufacturer's literature for allowable waiting periods for discharge of capacitors. Verify with a CAT III or IV voltmeter rated per NFPA 70E that all capacitors have discharged.

For additional information regarding the safe discharge of capacitors, see PROD-SVB06 *- EN.

Inspect the fan section every six months or more frequently if operating experience dictates. Clean accumulated dirt and organic matter on the fan interior surfaces using the following procedure:

Disconnect all electrical power to the unit.

Wear the appropriate personal protective equipment (PPE).

Use a portable vacuum with HEPA filtration to remove the loose dirt and organic matter. The filter should be 99.97% efficient at 0.3 micron particle size.

Thoroughly clean the fan and associated components with an industrial cleaning solution. Carefully follow the cleaning solution manufacturer's instructions regarding personal protection and ventilation when using their product.

Rinse the affected surfaces thoroughly with fresh water and a fresh sponge to prevent potential corrosion of metal surfaces.

Warning: This procedure requires a Browning, Gates, or equivalent belt tension gauge.

Measure belt span between centers of sheaves

Set the large 'O' ring of the tensioning gauge at 1/64 inch for each inch of belt span.

Place the large end of the gauge at the center of the belt span. Press down until the large 'O' ring is even with the top of the belt line or the next belt.

Remove the gauge. The load 'O' ring now indicates a number on the plunger scale. This number represents pounds of force required to deflect the belt.

Enter the reading from the gauge

Check the reading against the values given in the manual. If necessary, readjust belt tension.

Sign off on the belt tension maintenance

Hazardous Voltage w/Capacitors!

Failure to disconnect power and discharge capacitors before servicing could result in death or serious injury.

Disconnect all electric power, including remote disconnects and discharge all motor start/run capacitors before servicing. Follow proper lockout/tagout procedures to ensure the power cannot be inadvertently energized. For variable frequency drives or other energy storing components provided by Trane or others, refer to the appropriate manufacturer’s literature for allowable waiting periods for discharge of capacitors.

Verify with a CAT III or IV voltmeter rated per NFPA 70E that all capacitors have discharged.

For additional information regarding the safe discharge of capacitors, see PROD-SVB06*-EN.

Water valves have a stern packing nut. If there is evidence of water leakage at the valve stem, proceed as follows:

1. Remove actuator motor from support plate.

WARNING: Hazardous Voltage w/Capacitors! Failure to disconnect power and discharge capacitors before servicing could result in death or serious injury.

Disconnect all electric power, including remote disconnects and discharge all motor start/run capacitors before servicing.

Follow proper lockout/tagout procedures to ensure the power cannot be inadvertently energized.

For variable frequency drives or other energy storing components provided by Trane or others, refer to the appropriate manufacturer's literature for allowable waiting periods for discharge of capacitors.

Verify with a CAT III or IV voltmeter rated per NFPA 70E that all capacitors have discharged.

For additional information regarding the safe discharge of capacitors, see PROD-SVB06 *- EN.

The VFD access panel is hinged to allow service access to the fan motor and belt drive components that are located behind it.

Remove the unit center cover panel to the left of the VFD panel.

Remove and discard the sheet metal shipping screws along the top and bottom edges of the VFD panel.

Check and tighten all set screws, bolts, locking collars and sheaves.

Inspect, clean, and tighten all electrical connections.

Visually inspect the entire unit casing for chips or corrosion. Remove rust or corrosion and repaint surfaces.

Visually check for leaks in refrigerant piping.

Inspect fan, motor, and control contacts. Replace badly worn or eroded contacts.

Inspect the thermal expansion valve sensing bulbs for cleanliness, good contact with the suction line, and adequate insulation from ambient air.

Verify the superheat setting is 12 -17°F at the compressor.

When checking operating pressures and conditions, establish the following nominal conditions for consistent measurements.

Leaving air temperature greater than 60°F