The Hyster-Yale Electric Pallet Truck MSW030-F is a robust and efficient material handling solution designed for warehouse and distribution environments. Known for its reliability and ease of use, this electric pallet truck enhances productivity while minimizing operator fatigue. Ideal for various applications, it ensures smooth and safe transportation of goods.

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Manual for Hyster-Yale Hyster-Yale Electric Pallet Truck MSW030-F MSW030-F

MAINTENANCE RESOURCES

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Documents & Manuals

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Tensioning Guide
Belt-diagram
C-120 pulleys
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Work Order Templates

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Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
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Procedures

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Motion Industries
Applied Industrial Technologies
Electrical Brothers
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Parts

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Drive Motor
B2 Rollers
Tensioning System
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Hyster-Yale Hyster-Yale Electric Pallet Truck MSW030-F MSW030-F

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Maintenance Plans for Hyster-Yale Hyster-Yale Electric Pallet Truck MSW030-F Model MSW030-F

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Contactor Coil Check

Move lift truck to a safe, level area.

Turn the key switch to the OFF position and disconnect battery connectors.

Block drive tire to prevent movement.

Remove the upper drive unit compartment cover.

Discharge the capacitor. See Special Precautions.

Tag, identify, and disconnect the contactor coil wires.

Test contactor coil using an ohmmeter.

Touch the probes of the ohmmeter to the coil terminals and measure the resistance between the terminals.

Replace contactor if coil resistance readings measure outside of specifications.

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Control Handle Arm Proximity Switch

REPAIR:

A proximity switch is used to sense the position of the control handle arm. A target, cast into the base of the control handle arm moves in front of the proximity switch when the handle is in the RUN position, activating the switch and sending a signal to the ZAPITM Controller. A red LED on the switch illuminates when the target is sensed. Refer to Brakes 1800YRM1005.

Check and Adjust

Check the proximity switch for proper operation. All connections must be attached. Take voltage readings from the back of the connector.

1. Move the lift truck to a safe, level area before performing any repairs.

2. Turn the key switch to the OFF position.

3. Remove the upper drive unit compartment cover.

4. Remove the lower drive unit compartment cover.

5. Remove the four capscrews from the two-piece shield over the MDU and remove the shields.

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Electrical System Checks

NOTE: On some models, the dash indicator will display the code: EP 107 (or a higher number) for 1 to 2 seconds every time the key switch is turned to the ON position. This code represents the EEPROM software version and DOES NOT INDICATE A FAULT CODE.

NOTE: These checks require a volt-ohmmeter. Specific checks require additional equipment.

NOTE: The correct meter polarity is necessary for the checks. The voltage checks are made between the individual points and battery negative. Connect the meter negative to battery negative.

Block lift truck so the drive wheels are off the floor. See the section Periodic Maintenance 8000YRM1048, Periodic Maintenance 8000YRM1009, or Periodic Maintenance 8000YRM1379 lift trucks. Refer to How to Put a Lift Truck on Blocks.

Turn the key switch to the OFF position.

Disconnect and separate the battery connectors.

Remove the upper drive unit compartment cover.

Remove the lower drive unit compartment cover.

Discharge the capacitor. See Special Precautions.

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Key Switch Replacement

REMOVE:

1. Move the lift truck to a safe, level area.

2. Block drive wheel to prevent truck from rolling.

3. Disconnect battery connectors and turn the key switch to the OFF position.

4. Remove the upper drive unit compartment cover.

5. Remove the lower drive unit compartment cover.

6. Discharge the capacitor. See Special Precautions.

7. Remove nut retaining the key switch to bracket.

8. Remove the key switch.

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Controller Replacement

When experiencing problems with the hydraulic functions, the controller may not be at fault. ALWAYS troubleshoot to verify the component(s) at fault before replacing the controller. Refer to the section ZAPITM Controllers 2200YRM1064, ZAPITM Controllers 2200YRM1006, or ZAPITM Controllers 2200YRM1067 for your lift truck for additional information on the ZAPITM display and for information on troubleshooting fault codes, adjusting parameters, and testing the ZAPITM motor controller.

Remove:

1. Move lift truck to a safe, level area.

NOTE: Some new controllers may have software upgrades which will not allow previous controller parameters and settings to be transferred.

2. If possible, prior to replacing the controller, note all special customer parameters and settings.

3. Turn the key switch to the OFF position.

4. Disconnect and separate the battery connectors.

5. Block drive tire to prevent movement. See the section Periodic Maintenance 8000YRM1048, Periodic Maintenance 8000YRM1009, or Periodic Maintenance 8000YRM1379 for your lift truck.

NOTE: If removing the entire control panel assembly to include the electrical panel plate, it will be necessary to perform Step 6. If only removing the controller, contactor, horn, fuses, or wires, it is not necessary to perform Step 6. See Figure 6 or Figure 7.

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