Doosan Forklift GC25P-5,

Warning: This inspection requires trained personnel with PPE!

Visual inspection of vacuum lines for brittleness, cracks, and kinks

Check for solvent or oil damage on vacuum lines

Are there any abnormally soft lines detected?

Upload a photo of the damaged vacuum lines

Sign off on the vacuum lines and fittings inspection

Check the belt surface for damage, wear and crack

Check the belt surface for oil or grease contamination

Check the rubber part for wear or hardening

Check the pulley surface for crack or damage

CAUTION! If the belt tension is too excessive, noise as well as early wear of belt occurs and the water pump bearing and alternator bearing are damaged. If the belt is too loose, due to early wear of belt and insufficient power of alternator, battery and water pump become inefficient and finally engine is overheated or damaged

Loosen the alternator support bolt “A” nut and adjusting lock bolt “B”

Adjust the belt tension by moving the alternator brace adjusting bolt to “T” direction

Tighten the bolt “A” and then tighten “B” to the specified torque

Sign off on the drive belt adjustment

Check carburetor for vacuum leaks in the intake system including manifold adapter and mixer to throttle adapter

Replace PCV valve and breather element

Replace gasoline fuel filter element

Inspect gasoline fuel system for oil leaks

Replace timing belt every 3000 Hours / 18 Months

Sign off on the forklift maintenance

Warning: Always wear protective gear while performing this inspection

Clean battery outer surfaces with a mixture of baking soda and water

Inspect battery outer surfaces for damage and replace as necessary

Remove battery cables and clean, repair and/or replace as necessary

Sign off on the battery system inspection