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Doosan

Doosan Forklift D160S-5

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Doosan Forklift D160S-5
Doosan Forklift D160S-5

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MAINTENANCE RESOURCES

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Documents

Documents & Manuals

Find all the essential guides in one place.

  • CheckTensioning Guide

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Work Orders

Work Order Templates

Pre-built workflows to keep your asset running smoothly.

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Procedures

Procedures

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Parts

Parts

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Doosan Forklift D160S-5

Doosan Forklift D160S-5

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Maintenance Plans for Doosan Forklift Model D160S-5

Integrate maintenance plans directly into your work orders in MaintainX.

1000 Hours/6 Monthly Maintenance

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Fuel Filter - Change

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Hydraulic Oil, Strainer & Breather - Check, Clean, Change

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Hydraulic High Pressure Filter - Change

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Lift Chains - Test, Check, Adjust

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Transmission Oil & Oil Filter - Change;

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250 Hours/1 Monthly Maintenance

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Air Intake System - Check, Clean

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Hydraulic Oil Level - Check

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Drive Axle Oil Level - Check

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Mast, Carriage, Lift Chains & Attachments - Inspect, Lubricate

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Steering Mechanism - Check, Lubricate

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Brake Cam Shaft & Slack Adjuster - Lubricate

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Battery Terminal - Clean, Inspect

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Wheel Nuts - Check, Inspect

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Sign off on the maintenance check

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500 Hours/3 Monthly Maintenance

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Belts - Check, Adjust

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Mast Hinge Pins - Lubricate

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Engine Oil & Filter - Change

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Tilt Cylinders - Check, Adjust, Lubricate

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Crosshead Rollers - Inspect

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Parking Brake - Test, Adjust

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Horn and Lights (If Equipped) - Check

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Overhead Guard - Inspect

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Universal Joint - Inspect, Lubricate

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1500 Hours/9 Monthly Change

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Park the lift truck on a level surface, parking brake applied, transmission in neutral

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Raise the carriage high enough to access the drive axle housing level/fill plug with breather

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Block the bottom of the carriage with a block of wood to hold the carriage in the raised position

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Turn the ignition switch OFF

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Remove the drive axle housing level/fill plug with breather. Wash them in clean, nonflammable solvent

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Place an appropriate container under the axle to catch the oil as it drains. Remove the drive axle housing drain plug

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Allow the oil to drain completely out. Discard the old oil according to local regulations

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Clean and reinstall the drive axle housing drain plug

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Remove planetary hub level/drain/fill plugs. Allow the oil to drain completely out. Reinstall the planetary hub plugs

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2000 Hours/1 Yearly Maintenance

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Air Intake System - Change

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Steer Wheel Bearings - Reassemble

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Cooling System - Clean, Change

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Fork – Inspect

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Fuel Lines & Fittings - Check

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Exhaust System - Inspect

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