Doosan Forklift D35C-9

WARNING: At operating temperature, the hydraulic tank is hot and under pressure. Hot oil can cause burns. Remove the filter cap only when the engine is stopped, and the cap is cool enough to touch with your bare hand. Remove the filter cap slowly to relieve pressure.

Operate the lift truck for a few minutes to warm the oil

Park the lift truck on a level surface, with the forks lowered, mast tilted back, parking brake engaged, transmission in NEUTRAL and the engine stopped

Raise the hood and seat assembly

Make sure the air lift cylinder securely holds the hood open

Remove the dip stick/filter cap

Maintain the oil level to the FULL mark on the dip stick/filter cap

Sign off on the hydraulic oil level check

WARNING! Ash cleaning services is recommended by the designated repair shop, if not, it can lead to damage of the product and system

Enter the date of the last ash cleaning service

Was the ash cleaning service performed at the designated repair shop?

Select the type of engine oil used

Sign off on the DPF maintenance

Note: Forks should be inspected, at a minimum, every 12 months. If the truck is being used in a multi-shift or heavy duty operation, they should be checked every six months.

Inspect the forks carefully for cracks

Special attention should be given to the heel section, all weld areas and mounting brackets

Inspect the top and bottom hooks on forks used on hook type carriages and tubes on shaft mounted forks

Forks with cracks should be removed from service

Check the angle between the upper face of the blade and the front face of the shank

Check the straightness of the upper face of blade (D) and the front face of shank (E) with a straight edge

Check the difference in height of one fork tip to the other when mounted on the fork carrier

Check the fork blade (J) and shank (H) for wear with special attention to the heel (G)

WARNING: Batteries give off flammable fumes that can explode. Do not smoke when observing the battery electrolyte levels. Electrolyte is an acid and can cause personal injury if it contacts skin or eyes. Always wear protective glasses when working with batteries.

Clean the top of the battery and terminals

Coat terminals with heavy grease

Sign off on the battery terminal maintenance

Warning: Ensure the engine is off and cool before starting the procedure

Container placed under the engine for collecting drained oil

Drain plug opened and engine oil drained

Oil refill cap closed and oil level gauge installed

Engine run for 5 minutes to check for oil leak and oil level

NOTICE! Servicing of the engine oil and oil filter element will largely affect the engine performance as well as the engine life

Engine oil and filter element changed after the first 50 hours